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Home / Welding / Friction Welding Systems

Friction Welding Systems

Think Outside the Generator Box

Ryan Adams, George Myers, ESAB automation team, ESAB’s Technology & Research Center, Aristo® 500ix heavy industrial power source, RobustFeed U82 wire feeder, Universal Robots’ robotic arm, Siegmund weld table, TIG to MIG, A36 bar stock, 4340 ultra-high strength steel, ER90S-B9 filler metal, ER70S MIG wire, Grinding the plate to shiny metal., Using a fixture to clamp three base plates to the Siegmund table., Pre-heating the 4340 steel lifting hubs to 350oF using an oven, Pre-heating the 4340 steel lifting hubs to 350oF using an oven, Using a jig made in-house to perfectly center the hubs on the base plate, Using the cobot to make two tack welds on each hub, Using a rosebud to maintain the pre-heat temperatures, as well as checking the interpass temperature with an IR gun, Welding a root and cover pass on each hub, TIG welding process, Justin Mitchell, UR20e cobot arm, mechanized track welders, Brandon Allen, Exploring Automation, ASC deployed an ESAB cobot (collaborative robot), ¼” steel plate, I-beams and C-channel, Acoustical Sheetmetal Company (ASC), Think Outside the Generator Box

Power generation packager adds ESAB cobot, updates WPS from TIG to MIG and increases production five-fold for a critical part.

Friction Welding Systems: Articles

Think Outside the Generator Box

With Video
Ryan Adams, George Myers, ESAB automation team, ESAB’s Technology & Research Center, Aristo® 500ix heavy industrial power source, RobustFeed U82 wire feeder, Universal Robots’ robotic arm, Siegmund weld table, TIG to MIG, A36 bar stock, 4340 ultra-high strength steel, ER90S-B9 filler metal, ER70S MIG wire, Grinding the plate to shiny metal., Using a fixture to clamp three base plates to the Siegmund table., Pre-heating the 4340 steel lifting hubs to 350oF using an oven, Pre-heating the 4340 steel lifting hubs to 350oF using an oven, Using a jig made in-house to perfectly center the hubs on the base plate, Using the cobot to make two tack welds on each hub, Using a rosebud to maintain the pre-heat temperatures, as well as checking the interpass temperature with an IR gun, Welding a root and cover pass on each hub, TIG welding process, Justin Mitchell, UR20e cobot arm, mechanized track welders, Brandon Allen, Exploring Automation, ASC deployed an ESAB cobot (collaborative robot), ¼” steel plate, I-beams and C-channel, Acoustical Sheetmetal Company (ASC), Think Outside the Generator Box

Power generation packager adds ESAB cobot, updates WPS from TIG to MIG and increases production five-fold for a critical part.

Power generation packager adds ESAB cobot, updates WPS from TIG to MIG...

Auto TIG: Automating TIG Welding is Becoming More Feasible

Auto TIG: Automating TIG welding is becoming more feasible, Auto TIG, Automating TIG welding, TIG welding, Cincinnati Inc.’s EZ Weld, Cincinnati Inc., Cobotic 100T, Michael Fischesser, Cell operation, Böhler Welding 320-amp power source, UR5e cobot, robotic TIG welding equipment, robotic TIG welding,

Automated TIG welding is something you don’t hear much about in the industry – especially in comparison to automated MIG welding – but interest is growing.

Automated TIG welding is something you don’t hear much about in the...
Friction Welding Systems: Products
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FABTECH 2024
October 15 - 17, 2024
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October 16 - 17, 2024
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October 23 - 24, 2024
Akron, OH
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November 5 - 8, 2024
Las Vegas, NV
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November 19 - 20, 2024
Nashville, TN
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