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Home / Issues / May 2011

May 2011

Making the Upgrade

With Video

Making an upgrade while a spindle is already down and due for repair makes economic sense and makes the most of an opportunity. But what types of upgrades can be performed and what benefits can be expected? Ed Zitney of SKF Machine Tool Services explains.

Making an upgrade while a spindle is already down and due for...

Cut and Paste Program Changeover

With Video

Here’s how job shop multi-taskers and busy machine operators can pull information from existing server files off a network, flash card or memory stick and fill in the blanks to be up and running faster.

Here's how job shop multi-taskers and busy machine operators can pull information...

Industry Watch: Business

Recent activities and events going on in the business of fabricating and metalworking.

Recent activities and events going on in the business of fabricating and...

Industry Watch: People

People making recent headlines in the business of fabricating and metalworking.

People making recent headlines in the business of fabricating and metalworking.

The Biggest Job in Business Today: Turning the Tide in Your Favor

Today’s good news in manufacturing can disappear as quickly as it appeared, so it may be a good idea to prepare for even more demanding conditions. Here is a series of strategies that may help gain a prospect’s attention and solidify a customer relationship.

Today’s good news in manufacturing can disappear as quickly as it appeared,...

Cut and Paste Program Changeover

With Video

Here’s how job shop multi-taskers and busy machine operators can pull information from existing server files off a network, flash card or memory stick and fill in the blanks to be up and running faster.

Here's how job shop multi-taskers and busy machine operators can pull information...

A Fast Track in Machining Rail Components

The Passenger Transit Division of Wabtec uses a dual-pallet horizontal machining center from MAG with a long-reach live spindle to increase productivity 66 percent on railcar drawbars.

The Passenger Transit Division of Wabtec uses a dual-pallet horizontal machining center...

LARGE-SCALE SYSTEMS FOR MACHINING BIG HEAVY PARTS

Athletic horizontal machining centers from StarragHeckert are ideal for machining large components for wind power stations, aircraft, tractors and agricultural machinery, construction machinery, pumps and compressors.

Athletic horizontal machining centers from StarragHeckert are ideal for machining large components...

QUICK FIVE-AXIS MACHINING OF ALUMINUM AEROSPACE PARTS

Makino updates the fast MAG1 horizontal machining center with advanced spindle technology for larger metal removal rates that are ideal for producing structural aerospace parts such as ribs, leading edges, and trailing edges of aircraft wing structures.

Makino updates the fast MAG1 horizontal machining center with advanced spindle technology...

TRUNNION HMC FOR MACHINING HARD METALS

The 2500 mm HU100A-5XLL horizontal machining center from Mitsui Seiki USA machines large, complex, and heavy hard metal parts up to 6600 lb.

The 2500 mm HU100A-5XLL horizontal machining center from Mitsui Seiki USA machines...

Choosing a Butt Weld Joint Preparation

With Video

Which joint configurations provide the best economy? Here is an examination of the “pro-versus-con” arguments that must be weighed out in order to make an informed decision when choosing between U-groove and V-groove joint preparations and small bevel versus large bevel configurations.

Which joint configurations provide the best economy? Here is an examination of...

Taming MIG Troubles: Tips for Solving Common Weld Defects

Tricks of the Trade: Seasoned welders will find some good troubleshooting tips in this back to basics primer from Tim Hensley of Hobart Brothers, while new welders can educate themselves toward building a solid foundation to advance their skills.

Tricks of the Trade: Seasoned welders will find some good troubleshooting tips...

NO TURNING BACK:
PIPE WELDING SYSTEM KICKS IT UP A NOTCH

Using the PipeworxTM Welding System from Miller Electric, Shinn Mechanical has increased its pipe fabrication quality and productivity with flatter bead profiles, good sidewall tie-in for 30 percent less grinding, and superior weld puddle control – with no wire rejects in over a year.

Using the PipeworxTM Welding System from Miller Electric, Shinn Mechanical has increased...

QUALIFICATION OF ROBOTIC ARC WELDING PERSONNEL

Geoff Lipnevicius of Lincoln Electric explains why an investment in people and training is a pre-requisite to maximize the value of the automated welding solution that is designed to significantly improve productivity over a manual welding process.

Geoff Lipnevicius of Lincoln Electric explains why an investment in people and...

Making the Upgrade

With Video

Making an upgrade while a spindle is already down and due for repair makes economic sense and makes the most of an opportunity. But what types of upgrades can be performed and what benefits can be expected? Ed Zitney of SKF Machine Tool Services explains.

Making an upgrade while a spindle is already down and due for...

POINT-OF-USE: CUTTING OVERHEAD EXPENSES IN TOOLING AND SUPPLIES

With the incredible pressure to gain efficiencies and cost savings wherever and whenever they are available, David Simbari of Supply Pro examines how even small manufacturers can benefit from point-of-use applications.

With the incredible pressure to gain efficiencies and cost savings wherever and...

BEARING FAILURE AND ANALYSIS

Steven Katz of Emerson Bearing shows why the accurate diagnosis of a bearing failure is imperative to prevent repeat failure and additional expense.

Steven Katz of Emerson Bearing shows why the accurate diagnosis of a...

TOOLMAKER GAINS PRODUCTIVITY WITH INTEGRATED CAD/CAM SOFTWARE

The use of new technology from Vero Software resulted in a 20 percent increase in machining productivity at toolmaker MNB Moulds and reduced their need for detailed tool drawings to serve the automotive, medical and electrical markets. Here’s how.

The use of new technology from Vero Software resulted in a 20...

HOW TO DETERMINE THE REAL COST OF YOUR END MILL

A higher priced tool can ultimately prove to cost much less than its lower priced counterpart. Stephen Jean of Emuge explains how the true cost is found after its performance is quantified.

A higher priced tool can ultimately prove to cost much less than...

MILLING CUTTER OPTIMIZED FOR TURBINE BLADE PRODUCTION

Seco Tools‘ Power 4 copy milling cutter features a patented anti-rotation system and a unique body design with a fully hardened nickel coating for long tool life and excellent machining results.

Seco Tools' Power 4 copy milling cutter features a patented anti-rotation system...

GEAR WHEEL MEASURING TECHNOLOGY MOVES INTO SMALL WORKSHOPS

With its compact DuraMax 3D coordinate measuring machine, Carl Zeiss gear wheel measuring technology can be used close to production because it is suited for process control on the production floor for quick in-between inspections of small workpieces and for testing volume parts directly in production.

With its compact DuraMax 3D coordinate measuring machine, Carl Zeiss gear wheel...

NON-CONTACT 3D IMAGING SYSTEM COLLECTS MILLIONS OF POINTS IN SECONDS

This new inspection system from FARO Technologies uses patented Accordion Fringe Interferometry (AFI) technology that is ideal for quality control, reverse engineering and rapid manufacturing of complex shapes or large, smooth surfaces.

This new inspection system from FARO Technologies uses patented Accordion Fringe Interferometry...
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