Kim Phelan

Articles by Kim Phelan

O’Neill Components Can ‘Take On That Extra Job’ With Kaast VMC

With an inch more in y-axis travel over other machines in its class, Kaast’s VF-Series vertical machining center gives one thermoform tooling maker a productivity pop in a compact footprint. Its Fanuc control proves reliable in harsh conditions.

Seamless Rough and Finish Boring

BIG KAISER introduces its first BIG CAPTO rough boring tool, the Series 319 SW. Repeatability is high because its polygon taper is flush with the spindle.

Rugged Welder Helmet with Proprietary Lens Technology

New line of RADNOR welding helmets from Airgas combines the brand’s rugged reliability and value with the performance technology of the 3M Speedglas brand. The result is a professional grade helmet that keeps welders comfortable all day.

Robot Ready for Harsh and Cleanroom Applications

The IRB 1300 industrial robot from ABB features IP67, Foundry Plus 2 and cleanroom ISO 4 versions. It performs a range of tasks that includes material handling, machine tending, polishing, assembly and testing.

Hexagon and Authentise Partner On End-To-End AM Software Solution

The first-of-its-kind solution will integrate shop floor data with data intelligence to orchestrate consistent quality from concept to part. Statistical process control combined with machine learning and artificial intelligence methods will mitigate waste and quality issues during design while improving AM repeatability.

Digitalization Keeps Manufacturers’ Accountability Squeaky Clean

Ecoclean Connect cloud solution for parts cleaning processes ensures you’re meeting customers’ quality and traceability requirements. Defined data from the cleaning system’s control unit is encrypted and securely transmitted to the cloud.

Report: Industry Accelerating Past Recovery, Toward Digital Future

Fictiv’s 2021 State of Manufacturing Report finds manufacturing leaders focused on resilience, sustainability, and speed through digital transformation. But concerns about supply chain and workforce grow.

Metrology Sensors For Production Site Visualization and Productivity

Mitutoyo America’s EJ Counters and  LG100 Series Linear Gages are compact, high-speed, and easy to use. Even data management is simplified with a USB interface provided for easy connection with a computer.

Spirit Levels with Adjustment and Cross-Measurement

The GN 2276 cross spirit levels and GN 2283 screw-on spirit levels from JW Winco are essential for achieving perfectly horizontal alignment of machines, mechanisms or instruments. A company conversion table helps customers identify which sensitivity is best for various applications.

‘Drill Everything’ Insert with High-Speed Steel Geometry

Allied Machine’s T-A Pro is the machine shop’s and manufacturer’s spade drill that performs in tough conditions for about 25% less than the marketplace alternatives. Heavy equipment and aerospace part manufacturers get the hole quality, tool life and process security they demand.

Beckwood to Manufacture Two Custom Hydraulic Presses for WHK BioSystems

A 110-ton 4-post compression molding machine will be used for R&D, and a 1650-ton compression molding press will be used in the production of UHMW sheets – the demand for which is rising in medical, aerospace, and defense sectors.

Platinum Tooling Technologies Named Tecnicrafts Distributor

Used for Swiss Turning applications, Tecnicrafts collets, guide bushings, and bar feeder collets are available in standard and ultra-precision grades. Platinum Tooling carries and supports the full line with representatives throughout North America.

Tool Holder’s Coolant Holes Maximize Coolant Flow

The secret to better tool life is great coolant flow, and AccuKool is the secret behind Accutek’s AccuGrip Shrink Fit tool holder. Its specially designed holes keep coolant flowing to and through cutting flutes.

Metalformers Optimistic But Lead Times Keep Increasing

According to PMA’s April 2021 Business Conditions Report, more than half of metalforming companies predict improved economic conditions for the next three months. Finding steel continues to be a problem.

Updated 3D CAD/CAM Suite with Easy Toolpath Editing

Machining programmers using OPEN MIND’s hyperMILL 2021.1 can trim and remove sequences as needed after creating their initial toolpath. It also features a new 5-axis radial machining tool that helps users rapidly apply the most productive machining strategies.

‘Upside Down’ Machining Equals Unlimited Possibilities for Part Machining

GROB Systems’ G350 5-Axis universal machining center has a special axis concept enabling the full tool length to be employed in any axis position, even with maximum part size. That “tunnel” concept enables a swiveling for largest-possible components without collision.

VMCs Offer Jig Milling Accuracy with Machining Center Productivity

Mitsui Seiki’s “J” series offers a positioning accuracy and repeatability of +/- 1µm. Combining machining center technology with jig borer precision in one machine, the “Jig” VMCs achieve precision boring, milling, drilling and tapping.

Plug-and-Play IIoT Platform Enables Digital Transformation

Attention mid-sized manufacturers: FactoryEye from Magic Software brings the digital world to you – with real-time intelligence – in an easy, affordable and flexible solution. No need to replace existing equipment or infrastructure.

Automated Multispindle Program Creation Boosts Long-Part Machining Productivity

ESPRIT CAM’s ESPRIT TNG enables offset-aware programming of spindle transfers and bar pulls to help manufacturers drive multichannel CNC machinery. The ‘next generation’ CAM provides an exact digital replica of every facet of the machining environment.

Sandvik’s Super-Austenitic Grade, Sanicro 35, Wins Prestigious Award

“Materials Performance” magazine recognized the new Sanicro 35 alloy in its MP Corrosion Innovation of the Year Awards 2021. Designed for extremely corrosive environments and seawater applications, the alloy is ideal for heat exchangers and hydraulic and instrumentation tubing.

Rotary Encoders Made for Robots

Compact and lightweight, the KCI/KBI 1300 series of inductive rotary encoders from HEIDENHAIN offer contamination-resistant inductive circumferential scanning. The high-speed EnDat 2.2 interface enables more information to be communicated such as temperature or diagnostics.

‘Connected Shop’ Provides ‘Set It and Forget It’ CAD/CAM Programming

The enhanced features of CAMBRIO’s SigmaNEST Version 21 are centered around ease of use and nesting options for every manufacturing need. The goal of the company’s Connected Shop concept is to bridge CRM, ordering, inventory, production, delivery, and accounting.  

Bench Lathe for Precision Turning on Small Metal Parts

Palmgren’s versatile No. 9684504 bench engine lathe handles many turning operations in prototype, maintenance, tools, and fabrication shops. Constructed from heavy cast iron, it’s built to last.

Global Shop Solutions Celebrates 10 Years of Service Team Leadership

Former Marine achieves 10-year milestone with the company, adding dependability and strength to its technical service team. Doug Johnson is the innovator behind the 20-minute FASTResponse telephone service initiative.

Material Handling Company Gives Local Soccer Team A Lift

Ireland-based Combilift kicks off its new sponsorship of the local Monaghan Ladies Gaelic football team – watch players having fun with machines and a giant soccer ball in a fun video the company launched on social media to promote the team.

The One Big Flaw in CNC Milling That’s Costing Tool Life

Early adoption of JM Performance Products’ High Torque retention knobs helped a titanium machining company overcome deficiencies at the spindle to advance its aerospace production trajectory.

Mobile Cobot Automatically Moves from Station to Station to Automatically Perform Tasks  

Equipped with automatic tool-changing and multicoupling systems, Staubli’s HelMo moves itself from workstation to workstation, plugs itself in, and performs tasks without endangering its human coworkers.

Wireless Communications Solution Lowers Material Handling Time and Errors

ROEQ’s replaces Wi-Fi-dependent third-party setups with a sensor-based system that automatically lifts loads delivered by an autonomous mobile robot (AMR) to the proper height for delivery to a stationary conveyor.

Fully Automated Material Handling with ‘One System Fits All’ Module and Cobot-Armed Gates

The QM180 top module from Nord Modules increases the utility of autonomous mobile robots (AMRs) by connecting with a cobot-powered gate to create the first fully autonomous material-handling system. It also handles half pallets, plastic boxes, carton boxes, and carts without changing top modules.

AGV/AMRs Make Moving Loads a No-Brainer

Material-handling solutions developer Kivnon expands its mobile vehicles portfolio with two autonomous mobile robot (AMR) forklifts and an automated guided vehicle (AGV) lifting platform that rotates.

Tow Tractor Moves 11,000 Pounds Automatically or Manually via a Driver

Jungheinrich’s dual-mode EZS 350a NA automated guided vehicle (AGV) provides all the benefits of an electric truck with a laser-based navigation platform that requires no floor work.

Small-Payload Cobot Provides Industrial Speed and Cobot Safety

Comau adds safety features to the Racer-5 industrial robot to come up with the dual-mode Racer-5 Cobot: a fast automation solution for supporting multiple manufacturing processes that doesn’t sacrifice precision or employee health.

New Sunrise Warranty at Trilogy Machinery  

Sunrise Ironworkers’ U.S. distributor now warranties ironworkers and punching machine parts to three years and one year on labor.

Backlog of Orders Index Grows To All-Time High

The manufacturing economy continued its recovery in March, according to Institute for Supply Management’s March 2021 ‘Manufacturing ISM Report On Business.’ Backlogs are growing, as are raw materials inventories and exports and imports.

Recovery Takes Hold: February U.S. Manufacturing Technology Orders Increase Almost 18% Over January

Totaling $377.6 million, February’s latest orders represent a 32.2% increase year over year, according to AMT’s report. Oil and gas surprised with an uptick, and medical equipment’s rise likely resulted from hospitals catching up on elective procedures.

Award-Winning Design in High-Speed, 4-Axis Robots

Stäubli has set new benchmarks in dynamics, precision and cleanroom with its 4-axis line of Selective Compliance Assembly Robot Arms (SCARA) for highly sensitive environments. Judges of the 2021 Red Dot Design competition recognized its unique cylindrical working area when they gave it the “Product Design” award.

Tooling Manufacturer Adds Third Lucifer Furnace

A Connecticut-based manufacturer has installed a Lucifer 7GT-H19 for heat treating in a nitrogen-based atmosphere. The energy-efficient unit heats to 2100 F and is regulated by a Honeywell digital controller.

How to Multiply Machine Tool Efficiency with Production Automation

 A new Fastems automation guide and webinar demonstrate how to overcome the six main production bottlenecks and eliminate underutilization in any shop. Fastems reveals how to make production planning and execution intelligent, automate hardware to work stably 24/7, and make processes reproducible.

Guide Helps Level the Playing Field for U.S. Job Shops

“The Job Shop’s Guide to Trade Adjustment Assistance for Firms” is a free e-book from Paperless Parts created to make U.S. manufacturers aware of TAAF benefits that help them compete better in a market saturated with foreign imports … and walks you through the funding process.

Robot Boosts Electronics Production

KUKA’s KR 6 SCARA robot offers reach/radius options of 500 mm and 700 mm, and Z-axis stroke of 200 mm. Faster and lighter than smaller 6-axis models, it offers manufacturers ease of use while expediting production speed.

RFP Fringe Probe Increases 5-Axis Measurement System Flexibility

Renishaw’s multisensor REVO 5-axis measurement system provides highly accurate scanning, non-contact inspection and surface finish analysis at ultra-high speeds on one coordinate measuring machine (CMM).

Submicron Surface Roughness Measurement

The LEXT OLS5100 laser microscope from Olympus guarantees measurement accuracy that simplify experiment workflows. The software’s several smart features minimize error with push-button scanning and analysis.

Laser Measures Wide Range of Hard-to-Reach Surfaces

Optical Gauging Products’ multisensor TeleStar Plus laser measures a wide range of materials and surface textures with extremely high accuracy. Its through-the-lens (TTL) design eliminates offset between the optical and laser sensors.

Surface Measurement for Non-Metrologists

OmniSurf3D from Digital Metrology Solutions helps users understand and communicate about surface texture without requiring a great deal of mathematical interpretation or metrology knowledge. The software provides the ability to interact with data from virtually any surface measurement instrument.

Improved Probe Provides Shop-Floor Measurements

Automated Precision’s portable vProbe performs CMM-style measurements on the shop floor and is more versatile than a portable-arm coordinate measuring machine (CMM).

Next-Generation Square Shoulder Cutter

Seco Tools’ Turbo 16 square shoulder cutter inserts are the company’s first products with data matrix tags. The scannable codes store product and batch information, and can be read by the Seco Assistant smartphone app.

Cost-Efficient Small-Diameter, High-Feed Face Milling Cutter

Four-edged inserts help Sandvik Coromant’s CoroMill 415 face milling cutter reduce cost per component and increase productivity via a high metal removal rate. An E-M30 geometry complements M-M30 geometry assortment.

Inserts with Two CBN Tips Double Efficiency

Two tips on Lach Diamond’s CBN-Duo-power inserts are finished with type B610 or type B600 cubic boron nitride (CBN) to increase productivity when turning  automotive components out of materials such as case-hardened steels and powder-metal alloys.

PCD Round Tools for High-Efficiency Aluminum Machining

Kennametal is leveraging its experience with polycrystalline diamond (PCD) tooling for the automotive industry to provide cost-competitive and highly productive drills, reamers, and end mills for aluminum machining.

Increase Profitability in Square Shoulder and Face Milling

Featuring square double-sided inserts with eight cutting edges, Iscar’s Neodo family of 90-degree indexable milling cutters enables face and shoulder milling in steel and cast iron as well as milling close to shoulders where there are workpiece or workholding fixture constraints.

Reliably Machine Threads In Stainless and Acid-Resistant Steels

The Hoffmann Group’s Garant Master Tap INOX taps are available in inch sizes as well as metric threads with a longer design for increased reach and for all thread standards.

Best of Both Worlds: Carbide’s Strength and Ceramic’s Speed

The phase-hardened ceramic substrate on Greenleaf’s XSYTIN-360 end mills provides ultra-high strength and wear resistance at twice the feed rate of carbide end mills when slotting, pocketing, and profiling high-temperature alloys and other difficult-to-machine materials.

New Tooling Cuts Shop’s Machining Costs By Almost Two-Thirds

A Tier 2 automotive supplier wasn’t getting the most possible out of its vertical machining center until the shop tooled up with the TOP-Cut VAR end mill and FPC milling/drilling chuck from Emuge.

Economical Face Milling Of Stainless Steel

Featuring the greatest number of cutting edges available for positive inserts, Dormer Pramet’s S450E double-positive 45-degree milling cutter allows the same cutter body to be used with octagonal inserts for face milling and round inserts for face/copy milling.

Expand Machining Capability with Updated Tool-Manufacturing Software

In addition to a user-friendly design wizard, ANCA’s ToolRoom enables cutting tool manufacturers to expand into new markets with barrel shape ballnose (BSB) and large-radii double corner radius (DCR) endmill tool types that increase productivity.

Grinder Enables Lights-Out Production of Extremely Tight-Tolerance Machining Tools

Vollmer’s 5-axis VGrind 340S machines carbide drills and milling cutters with diameters from 0.3 mm to 12.7 mm, sizes increasingly in demand in the automotive, electronics and medical sectors. Automation options enable unattended production around the clock.

Add the Latest Controls to Older-Model Grinding Machines

Owners who rebuild their Walter Helitronic Power machine can get the same speed, functionality, and ease of use as new models without the expense of buying a new machine with standard automation features.

Cylindrical Grinders For Precise Packaging Components

United Grinding’s Studer S41 (universal) and S131R (radius internal) are designed to produce large, heavy canning and die-forming components from the extremely hard metals commonly used in the packaging industry.

Updated 5-Axis Tool Grinder

Star Cutter’s NXT runs the latest NUM tool-grinding software, provides automated marking, accommodates denser pallet arrays, and produces multiple profiles for tools up to 10 inches in diameter in a single run.

Heavy-Duty Bench Grinders

Palmgren claims its line of heavy-duty bench grinders provides four to seven times longer duty cycle under load and eight times less speed degradation than competing products. Wheel diameters: 6 to 12 inches.

Thread Grinder Produces Workpieces More Than 6 Feet Long

Automatic phase, notch-position and effective-diameter adjusters along with automatic wheel in-feed position adjustment ensure Mitsui Seiki’s GSH 200A thread grinder delivers consistently repeatable precision.

High-Speed, High-Precision Surface Grinder

Featuring a longitudinal feed rate of 975 inches/minute and vertical feed of 17 inches/minute, Kaast’s F-Grind AH Series is equally capable of achieving a high-quality surface finish or critical dimensions on cutting and threading tools, punches and gauges.

Form Grinding Ball Valves Raises Output and Reduces Cost

Glebar’s PG-9DHD centerless form grinder accepts a 10-inch-wide work wheel to produce multiple parts per cycle in a single infeed motion. It shapes spherical and cylindrical components 0.050 to 4 inches in diameter.

Perform Two Gear-Machining Processes in One Clamping

Both a grinding and a turning machine, EMAG’s VLC 350 GT speeds  transmission component production by enabling multiple machining processes of chucked parts in a single clamping operation.

Rotary Table Surface Grinder Cuts Replacement Tooling Costs Almost in Half

Get more life out of virtually any brand of tooling for turret presses, ironworkers, and rooftop punches as well as progressive and other dies with DCM Tech’s turnkey punch and die grinder (PDG) with 18-inch rotary table.

Grinding Method Eliminates Need for Multiple Machine Tools

Almost any operation that requires a combination of high accuracy and high force can be improved with the Eccentric Positioning System (EPS) from Coventry Associates. The grinder uses three circular rotary tables on top of each other instead of linear slide systems. 

Creep Feed Grinder Makes Light Work of Large, Heavy Components

United Grinding’s Blohm Profimat XT relies on a 80 hp spindle and 20-inch-diameter grinding wheels to fashion workpieces weighing almost 1,800 pounds. Control interface customized to visualize machine monitoring data.

Standalone Gauging Software Handles 1,000 Different Part Programs

Marposs’ Merlin Plus isn’t just for Merlin hardware anymore – the industrial production analysis and control is available for PCs running Windows 7 or 10. Equipped for 250 different measurements, it also comes with a free add-on to create graphical pages.

Cloud-Based ‘Ultimate Product Design Tool’ Facilitates Collaboration

Siemens’ PCBflow helps accelerate design-to-manufacturing handoff for printed circuit boards. The initial release includes instant Design for Manufacturability analysis.

30th Anniversary Pricing on AAG Brands

AAG Tailored Cutting Solutions – AXYZ, WARDJet and CNCShop – is celebrating 30 years in business, and customers get the gifts. It all began in 1991 when two friends started doing router repair work.

AWS Helps Industry Recruit Next Generation

The American Welding Society launches “Take the Torch” initiative to attract millennials and Gen Z into the welding community.

Mount This Robot Controller Your Way

Designed to mount in four different ways, KUKA’s KR C5 micro is about 200% smaller than full-sized controllers, but storage capacity isn’t sacrificed. It’s equipped with the latest KUKA System Software – users can easily migrate in their programs from the previous version.

Simulation Software Optimizes Press Productivity

Tooling Tech Group can analyze incoming part files, fix clash and clearance violations, identify tool design changes, and make adjustments to achieve the highest strokes per minute (SPM) without going through trial and error on the stamping floor. This applies to servo, mechanical and hydraulic presses regardless of manufacturer.

Device Protects Ball Bearing Retainer Cages

Throw out your rubber bands and twist-wire! Superior Die Set’s Cage Saver retracts ball bearing retainer cages during die-handling and maintenance and protects the assembly from water and detergent during pressure washing.

Efficiency-Driven Turret Punch Press

Murata Machinery’s Motorum M2044TS turret punch press uses a servo-electric punch drive system that incorporates the latest ram drive design. Large turret provides more stations for greater flexibility and increased productivity, and its smaller table is sized to accommodate limited floor space.

Combination Machine Provides a One-Two Punch. Literally

LVD’s  Strippit PL provides a fiber laser cutter and punch press in one machine. The combination enhances efficiency by reducing production time and material handling, and lowers cost per part in both small lot sizes and high-volume runs.

Automatic Ball Cage Punching Machine Increases Output By More Than 40%

Powered by a servo drive instead of a flywheel, Karl Klink’s RT-HLKK1000 ball cage punching machine improves cut quality by increasing cutting speed. Two die stations and streamlined retooling process also help shorten cycle times from 10 to 7 seconds.

Eliminate Secondary Bending Operations with Multifunctional Machine

Offering 22 and 30 tons of force, the Q5 CNC is the largest of Haco’s three turret punching machines. Automatic tool changer that rotates at a speed of 122 milliseconds eliminates wear common to traditional turret punching machines.

Redesigned Punching Machine is Quieter Than Ever

Fabricators can easily integrate Boschert’s Compact EVO CNC punching machine into their networks via the machine’s interface. Operators can program complex CAD parts with the company’s BG Cut software.

12,000-Joule Capacitive Discharge Welder

Weld Systems Integrators’ next generation of capacitive discharge (CD) welders monitors force in real time to ensure consistent-quality results. Throat depth provides room for automation options such as end effectors and fastener feeders.

Machine-Monitored and -Controlled Linear Friction Welders

Taylor-Winfield Technologies’ linear friction welders use solid-state bond welding to join parts of the same or different material in various geometries. Operators can adjust frequency and amplitude during the process.

Heavy-Duty Rocker Arm Seam Welders

Georgia-based Standard Resistance Welder products include Models RS1 and RS2. Offering a wide range of standard and optional features, the heavy-duty rocker arm seam welders are built around welded steel bases.

Resistance Welders for Any Lot and Part Size

Financing, lease, rental, and recondition-to-new programs are available for all Seedorff ACME rocker arm, pedestal, bench, press-type, seam, butt-and-tee and multispot resistance welders. Automation options available.

Ultrasonic Metal Spot Welder Delivers Repeatable, High-Quality Results

The actuator’s dual linear bearings and a digital load cell enable Emerson Industrial Automation’s Branson GMX-20MA ultrasonic spot welder to deliver consistent quality from weld to weld by maintaining energy levels.

A Different Type of Bond – Hold the Filler Metal, Please

Solid state and resistance welding use pressure and/or electric current to fuse dissimilar metals, nonferrous metals, and composites without generating defects, like gas porosity and hot cracking, seen in fusion welding. Think things like bus bars and switches in automotive electric systems and appliances and nuts and fittings on various parts.

48-Inch-Diameter Table Blaster

Viking Blast & Wash Systems adds the model 48T shot blaster to its industrial line of table blasters. Airless blast cleaning is accomplished via one 15-horsepower VMax center-fed blast wheel. 

Modified Alcohol Ensures Process Stability In Metal Cleaning Applications

Safechem’s Dualene 1601 S is the first pre-stabilized, pure and virgin-grade modified alcohol developed for a wide range of metal cleaning applications. Results are comparable to Dow Chemical’s Dowclene 1601.

Multimetal-Safe Formula Cleans and Protects

Kyzen’s Metalnox M6314CP cleaner and corrosion inhibitor can be used in virtually any industrial cleaning system and process to remove manufacturing oils from machined and fabricated parts.

Four Spray Systems for Parts Cleaning

MAFAC machines from Jayco Cleaning Technologies can be programmed to rotate the basket with or against the spraying frame. Built-in oil separators and demisters eliminate the need for an external device and exhaust ducting.

Vacuum Washers for Parts Manufactured in Oil- or Water-Based Cutting Fluids

Gosiger’s Kleen Power (KP) KP.HMA machines remove contaminants from hard-to-reach, small-diameter tapped holes, blind holes and deep counter bores. The energy-efficient vacuum washers increase productivity by continually separating, cleaning, and reusing solvent.

Recyclable Packaging Film Prevents Corrosion and Discoloration

In multiple industry and OEM tests, Daubert Cromwell’s ClearPak 5000 earned the highest rating as a vapor corrosion inhibitor (VCI) for protecting aluminum, steel, and copper parts during storage and shipping.

One Product Protects Electronic Components from Two Types of Damage

Available as a bag or film, Cortec’s EcoSonic VpCI-125 guards against corrosion as well as damage from electrostatic discharge (ESD). Bonus: The vapor phase corrosion inhibitor (VpCI) product is recyclable.

Energy-Efficient Wash-Rinse-and-Dry Parts Cleaner

By providing full immersion as well as spray cleaning, Ransohoff’s LeanDrum CF for high-volume cleaning and cold forming applications eliminates the heat loss common in traditional spray systems and lowers chemical consumption.

One Solution Cleans Multiple Metals

BHC’s one-product AquaVantage 3800 GD doesn’t contain any regulated ingredients. The mild formulation is safe and effective for cleaning steel, aluminum, and titanium parts for a wide range of manufacturing sectors.

Safe All-in-One Solvent-Based Parts Cleaners

Solvent-based vacuum degreasing is good for the environment, employees, and the bottom line. One machine cleans and dries parts by “sucking out” any remaining vapors before an operator touches them. Many systems also filter lubricant for reuse.

Organic, Biobased Rust Remover

Orange peel – who knew? Nontoxic and nonflammable, EcoAir 422 from Cortec sprays on and rinses off with water. Technology that’s friendly to the environment, even the packaging is designed to protect nature while EcoAir protects metals from corrosion.

High-Volume Parts Washer Works Fast in a Small Space

The Cell-U-Clean RTL washer is a stainless steel, energy-efficient blowoff unit with optional liquid stage for rinse or rust protection applications, as well as optional robotic loading. Cleaning parts up to 40 pounds, the RTL really hustles at 120 parts per hour.

Same-Day Rental on Pipe Welding End Preparation Tools

Esco’s Rental Tools Program puts the full line of MILLHOG I.D., COHOG O.D., and Universal Air Powered Saw and track systems into users’ hands anywhere in the U.S. The tools bevel any degree on all types of alloys  in diameters up to 36 inches.

‘One-Button’ Advanced Rockwell Hardness Tester

Buehler’s Wilson RH2150 is easy to program and offers an intuitive software interface with Buehler’s DiaMet hardness testing software. Use the external footswitch with the actuator-mounted clamping device to clamp and activate either manual or automatic start, as well as to release manually or automatically after test.

Walter Extends Advance Tap Line with Larger Sizes

Universal TC117 blind-hole and TC217 thru-hole taps from Walter just got more versatile with oversized extensions. Able to handle material ranging from steel and stainless to cast iron and non-ferrous materials, both taps use HSS-E substrate with cobalt enrichment, which enhances durability.

New GARR TOOL Tool Library Available for Mastercam

CNC Software’s user base of 280,000 can import the full line of GARR cutting tools directly into toolpath operations. The native, Mastercam 3D tool database is fully compatible with Mastercam 2019, 2020, 2021 versions.

Maximum 3D Milling Metal Removal

Designed for high productivity and tool life, Kennametal’s versatile HARVI I TE ball nose end mill features a proprietary, rippled relief on the ball nose section that enables high feeds and speed. It also provides exceptional edge strength, geometric accuracy, and lower cutting forces.

Dynabrade Inc. Names New President

The company’s CFO, Michael Buffamonti, steps into his new role on April 1. He’s been a valuable financial leader at Dynabrade who also worked closely with the company’s founder.

Next Generation High-Performance Drill for Cast Iron Applications

Thanks to its low-thrust drill point design, Kennametal’s HPR solid carbide drill can be used in imperfect clamping conditions or on thin-walled applications. It also features a patented corner radius that improves tool life and provides excellent hole quality.

Digital-Ready Boring Tools Simplify Precision Adjustment

Frustrated by losing count of how far the adjustment screw was turned when dialing in a tight bore? Kennametal’s eBore Fine Boring System keeps track of boring bar movement for you. End result: less scrap, less downtime, and faster setups.

Shredder Economics in Recycling and Size Reduction

Not only do shredders reduce labor and the safety risks of manually cutting scrap products in metal recycling – they also cut energy expense and maintenance costs. But how do you match the right shredder to the application? Amos Mfg. offers help.

High-Precision, Reliable Parts Processing for Tool Mold and Die Makers

GF Machining Solutions’ MILL P 500 vertical milling machine maintains positioning accuracy over extended machining times. Its Step-Tec spindle reduces secondary manual polishing – and it comes standard.

Manage Abrasives Spend, Improve Productivity with New Weiler Program

With a step-by-step assessment to gather data related to the use of abrasives, the Weiler Consumable Productivity Program weighs costs against output so users understand the best abrasives for their application.

Compact Horizontal Machining Center with New Controls

The crisp new paint scheme on Methods Machine Tools’ KIWA KH-4100kai is just the beginning of design features its predecessor lacked. New componentry inside, including 0i-MF Plus FANUC controls, improve the planning, machining, and chip flow on this four-axis HMC.

New Data Definitions Added to Industry Terminology Standard

Additive manufacturing, robotics, and machine tools are among the updates to MTConnect Institute’s 1.6.0 version released last fall.  One unexpected but highly relevant term – humidity – is significant to AM processes and therefore included in the new version.

Goodbye, Farewell, Auf Wiedersehen, Adieu – Siemens CNC Trainer Reflects on 46-Year Career

CNC expert Randy Pearson says memories of the industry’s great people will fill his thoughts while he’s enjoying all his favorite outdoor activities in retirement. He adds a word of exhortation to manufacturing: Don’t stop training the next generation.

Two New PPE Headphone Designs

ISOtunes’ satisfies individual user preferences for hearing protection with its new LINK Bluetooth earmuff headphones and the EXTRA 2.0 earbuds that are water-, dust- and sweat-proof. Affordable and built with long-lasting battery life, both products are OSHA and NIOSH compliant.

Report: Metalformers’ Concerns Continue Over Lead Times

PMA’s March Business Conditions survey results show 60% of respondents say lead times have increased, up from 54% in February. Even so, half of respondents forecast improved economic activity for next three months.

CNC and Robotics Integration Simplifies Operations

The Quick and Simple Startup of Robotization (QSSR) from FANUC America enables FANUC CNCs to directly program robots through the G-code – special operator training in robotic programming language not required.

Award-Winning Safeguarding Solution for Industrial Robots Lowers Collaboration Costs

Veo Robotics’ FreeMove sensors-and-software system uses advanced computer vision and 3D sensing to safely turn a high-speed, heavy-load industrial robot arm into a collaborative robot (cobot) that’s faster – and thus more productive – than traditional cobots.

Cost-Efficient Material Storage and Retrieval Systems

Eurostorage U.S. licensee Athena Manufacturing manufactures customized storage-and-retrieval systems that enable one employee to pull out a heavy drawer of sheet metal and profiles. The elegant and ergonomic designs are low maintenance as well.

High-Speed Cobot Ensures Safety Without Compromising Productivity

Designed to support intermittent interaction between human and industrial robot, ABB Robotics’ 1100 Swifti CRB (for “collaborative robot”) automatically slows, stops, and restarts depending on an employee’s presence in preprogrammed safety zones.

Digital Manufacturing Platform Adds Quality Services

Hardware product teams need not choose between speed and quality because Fictiv delivers both with the integration of new quality services into its digital thread. Customers who depend on precision parts in such industries as robotics, healthcare, aerospace, and automotive have the assurance of consistent manufacturing results at an unprecedented pace.

Scanning Kit for Ultrasound Examinations of Pipe Elbows

When used with any instrument in Zetec’s Topaz family, the ElbowFlex provides high-resolution C-scan images of corrosion and other damage. It saves significant inspection time compared to conventional ultrasonic testing (UT) and grid systems.

Seamless Workflow from CT Scan to Full Statistical Analysis

Volume Graphics integrates Q-DAS’ qs-STAT statistics software with computed tomography (CT) scan data analysis to provide the basis for a deep assessment and continuous improvement of industrial production processes.

Lab-Quality Elemental Analysis In The Field with a Lightweight Tool

The smallest and lightest handheld XRF analyzer available, Thermo Fisher Scientific’s Niton XL5 Plus enables manufacturing professionals to make informed decisions that impact workplace safety while improving productivity and mitigating user fatigue.

Multisensor Vision System Provides Larger Field of View (FOV)

Starrett’s AVR-FOV 0.14X has a 0.14 magnification lens. When combined with “superimage” technology that stitches images together and a touch probe, operators on the shop floor see more of each part, no matter how complex, they inspect.

Reverse Engineering Software Provides Digital Twin That’s Ready for Manufacturing

Designed from the ground up from metrology scan to manufacturable model, REcreate software from Hexagon Manufacturing Intelligence aims to uncomplicate the reverse engineering digital workflow by reconciling incompatible data types and technologies.

Gear-Cutting Shop Hops Hurdles With Tool-Holding Investments

A woman-owned Massachusetts company solved its feed and speed struggles with conventional side-lock and collet holders by turning to HAIMER shrink fit products. Short projection length with the Ultra Short Power Shrink creates more rigidity, and the Power Mini helps operators handle hard-to-reach areas.

Electronics Evaluation Box for Basic Metrology Applications

Heidenhain’s Gage-Chek 2000 is an embedded plug-and-play system for the company’s encoders that supports measurement of 1D values. Two variants are ideal for positioning tasks on multiple applications.

Easy-to-Operate Measuring Tables Virtually Eliminate Variability

Exact Metrology is representing Raytech Measuring Systems, an Iowa designer and manufacturer of shop floor metrology solutions for measuring sheet metal, fabricated and machined parts, and cut-to-length bar stock. SPC software for quality tracking and reporting reduces operator-to-operator variation.

Optical Measuring Systems Anyone Can Configure

Optoquick or Optoflash optical testing systems from Marposs build efficiency into the measuring process and archive all measurements so they’re easily retrievable. Both technologies feature software updates in five and four models, respectively.

Single-Acting 5-Axis Vise for 6-Sided Machining

An active jaw pull-down function enables Schunk’s Kontec KSX-C2 vise for 5-axis machining centers to securely hold the smallest of parts for machining of a sixth side. Quick-change system enables exchange of a large number of system jaws within seconds without tools.

Excellent-Value Dual-Force Precision Vises

Palmgren’s dual-force precision vises combine quality, high precision and a wide range of clamping capacities at an affordable price. They’re suitable for everything from high-volume production to prototyping.

World’s Most Powerful Vacuum Gripper Cost-Effectively Lifts Heavy Loads

Capable of lifting 44 pounds (20 kg), OnRobot’s electrically powered VGP20 vacuum gripper performs the same heavy-duty tasks as a pneumatic gripper for a fraction of the cost and complexity. Compatible with all major robot brands.

An Electromagnetic Chuck for Virtually Any Application

An increasingly popular alternative to standard mechanical workholders, magnetic chucks lower setup time and provide access to all sides of a workpiece. They’re particularly helpful for holding circular workpieces during hard turning and free state grinding.

Jaws Firmly Grip but Don’t Damage Fragile Components

Designed for MicroCentric, Northfield, and other precision workholding manufacturers’ air chucks, Dillon Manufacturing’s full-grip pin location jaws hold fragile components securely in place without marring their surface.

Allied Tool Academy Open for Registration

With modules featuring the same in-depth tooling training as Allied Machine’s three-day, in-person training events, the company’s new online platform enables distributors and product end users to learn on their own schedules. Ten courses are available now, comprising product overviews, demos and short quizzes, with more content to follow.

Control System Upgrade Makes Faster Tube Manipulation A ‘Breeze’

Unison’s upgraded Unibend software creates speed improvements, reduced pause time between process movements, and other time-saving features for its Breeze tube bending machines. Customers bending significant quantities of tube ­– such as those in the automotive sector ­– stand to benefit the most.

YOY Positive Trend for U.S. Manufacturing Technology Orders

AMT reports over $322.5 million in January 2021 U.S. Manufacturing Technology Orders, a decrease of 29% from December 2020, but a 12% increase over January 2020, and the third straight month of year-over-year gains.

Cleanroom-Ready Gripper for Demanding Applications

OnRobot’s IP67-certified, collaborative 2FG7 parallel gripper is the latest addition to OnRobot’s range of no-fuss, all-electric gripper products. Deployed within minutes, it’s designed to handle demanding payloads, even where space is tight.

Super-Hard Materials for Friction Stir Welding

Department of Defense project will create AI-materials tools to design recipes for a new class of materials tailored to high-temperature applications.

Machine Cuts Through Titanium Like Butter

That’s what General Electric Global Research said about Blue Arc, an EDM-like process it developed to rough aircraft engine components out of huge blocks of difficult-to-cut alloys. Mitsui Seiki has sold the first commercially available CNC machine that incorporates the technology.

Economical Automation Solution for High-Mix, Medium-Volume Jobs

With the updated JobShop Cell PRO, Methods Machine Tools offers manufacturers a multiaxis simultaneous vertical machining center with multiple end-of-arm and infeed/outfeed options. The efficiency-enhancing cell can be immediately shipped.

5-Axis Machines Cut Diverse and Complex Shapes In One Setup

Automation options for DVF Series simultaneous 5-axis vertical machining centers from Doosan Machine Tools America save time and money by enabling shops to run production parts overnight and quickly switch over to prototype parts.

Safely Inspect Small-Diameter Tube and Pipe Welds in Real Time

Suitable for outside diameters of 0.2 to 8 inches (5 to 200 mm) and maximum bead widths of 0.4-inch (10 mm), Xiris Automation’s WI-2200 weld inspection system incorporates a Class 2 laser that won’t injure employees.

PC Software Maximizes Weld Flaw Detector’s Capabilities

Flexible and customizable WeldSight software for Olympus’ OmniScan X3 phased array flaw detector saves time and effort. In addition to advanced screening capabilities, the program enables inspectors to quickly optimize multiple tools for analyzing complex geometries.

Monitor Ensures Oxide-Free Titanium Welds in Automated Applications

Huntingdon Fusion Techniques’ updated PurgEye 500 Desk weld purge monitor is equipped with PurgeNet. The networking device connects to smart accessories including the drive system for automatic welders and orbital welders and a light accessory for visual warning.

Compact Cladding Cell Accommodates Diameters Up To 3.25 Feet

Fronius has taken a simple, compact solution for cladding applications on smaller parts and developed it for larger tasks. The all-in-one cell’s controls support two processes: TIG hot wire and a two-wire SpeedClad Twin process that’s three times faster.

Ultrasonic Spot Welder Provides Consistent High-Quality Results

Attention, electric vehicle component manufacturers! According to Emerson Automation Solutions, the Branson GMX-20 MA’s dual linear bearing design makes the actuator the most rigid and precise actuator in the ultrasonic metal welding market.

Two Versatile Bandsaws

The EXT at the end of these two Wellsaw model numbers stands for “extra.” The  1316S-EXT swivel-head miter bandsaw provides extra-wide capacity, and the V20F-24 EXT vertical bandsaw provides extra-tall capacity.

48-Inch-Diameter Table Blast System

Although Viking Blast & Wash System is primarily a custom manufacturer, the company gets enough requests for a 48-inch table blaster that the one-wheel machine’s a standard offering. Add a second wheel to completely blast an intricate part or lower cycle time.

Re-engineered Vacuum Furnace Accommodates Various Sizes, Speeds, and Processes

Featuring intuitive control software with an extensive material database and process simulation, Ipsen’s updated Turbo2Treater supports a wide range of hardening processes. Compact design fits in standard truck or shipping container.

Compact Sheet Metal Fabricating System Safely Handles Wide Variety of Materials

Featuring gull wing doors on the front and back and side sliding windows, the fully enclosed FiberCELL fiber laser cutter from Kern Laser Systems enhances shop floor safety without compromising part loading and unloading. Available in six wattages.

Integrated Controls and Data Management Optimize Powder Coating

Gema’s OptiCenter All-in-One combines electrostatic delivery and powder delivery into a single control unit. MagicControl 4.0 data management system enables complete automation that provides consistent-quality powder coating.

Hamann To Retire From Dynabrade

The maker of portable abrasive power tools for grinding, deburring, filing and sanding bids its president and CEO farewell on March 31.

Wider, Taller Crane System Adapts Where It’s Needed

Engineered Material Handling’s NOMAD XW, the latest in its modular, freestanding line of bridge cranes, assembles easily with bolts and most can be installed without footers, thanks to practical design details. Choose from options to suit 1- to 4-cell manufacturing systems, as well as optional travel speeds, and battery or rechargeable radio controller.

Lucifer Builds Custom Dual-Chamber Furnace

A Midwest company has put a new Red Devil unit into service to heat treat steel parts in-house. Cost effective and customized with safety features, the RD8-KHE18 furnace offers space-saving working dimensions of 12 x 14 x 18 inches in both chambers.

MESA Announces Version 7 Release of B2MML-BatchML Specifications

Brought up to date with the ISA-95 standard, Version 7 adds important new elements to B2MML including spatial locations, material and other resource testing information, standardized error message handling, and work calendars.

Fast, Powerful 5-Axis VMC Simplifies Program Simulations  

The VARIAXIS i-800 NEO from Mazak features optional proprietary technology that optimizes processing and facilitates more accurate configuration of machine programs. Easy automation helps less experienced operators quickly build confidence to run complex parts.

Next Gen Horizontal Machining Center Expands Range of Applications

Mazak’s HCN-6800 NEO comes with upgraded standard features and numerous options, too. Its cycle times are faster, its footprint is smaller, and its range of part and tool capacities are wider.

Smart Visual Inspection Technology Meets Metrology Products

A new Mitutoyo-Kitov agreement will lead to the integration of Kitov technologies in Mituoyo’s metrology solutions. Look for future development of more solutions to come from the new partners as they combine Mitutoyo’s measurement technologies with Kitov’s planning and inspection technologies.

Unison Ups Product Support Scope, Accessibility with ‘UltimateCare’

The rebranded service program facilitates selection of the right maintenance solutions, and also offers additional services such as CAD modeling, component prototyping and process optimization. Customers can choose services ala-carte or in tailored, bundled agreements.

Paperless Parts Launches Search Function to Expedite Quoting

Paperless Search, a digital search tool enhancing the quoting platform from Paperless Parts, provides easy access to all formats of historical data, and it’s available now to Paperless Parts customers.  

New AM Alloy Swings Open 3D Options for Turbines and More

EOS NickelAlloy IN939 from German 3D metals printer company, EOS, combines high-temperature strength – at over 1500 degrees F – with crack and corrosion resistance. Its potential ranges from industrial gas turbine and microturbine parts to turbochargers, power industry parts and other extreme-conditions applications.

Specialty Purging Prevents Oxidation in CMV Steel Welds

Available in many pipe sizes, HotPurge from Huntingdon Fusion Techniques HFT is an inflatable, specialty system designed to address the inherent challenges of keeping mechanical properties intact. Through continuous purging, it can maintain oxygen levels below 100 ppm.

Bending Under Pressure – To Process Enormous Tubes

Schwarze-Robitec’s CNC 60 DB Twin booster bending machine steps up to the uncompromising specifications of a major Russian boiler manufacturer. Boilers need maximum surface area to ensure highest heat transfer – the machine handles the required narrow bending and tight tolerances.

The Ultimate CNC Tube Bending for Subcontractors

Unison’s 130-mm diameter tube bender is a robust, multiradius and multistack machine with the benefit of additional component length to give buyers an edge in the subcontractor marketplace. Users are able to achieve right-first-time manufacturing for repeat subcontract work.

In Development: New Laser System Creates Grease-Repellent Metal Surfaces

Funded by an EU grant, a European consortium is treating metal with high-power lasers that texture the surface with microscopic spikes that prevent grease and bacteria from sticking. Rough micro-topography acts like a bed of nails to stop dirt or liquid from attaching.

Change 3D Metal Printer’s Deposition Head While Printing, Coating

Chiron Group’s flexible additive manufacturing machine – the Chiron AM Cube ­– is designed with laser metal deposition technology to work efficiently in the mechanical engineering, tool manufacturing, energy production, and aerospace sectors. Its three deposition heads can perform different functions on a single workpiece.

Nitrogen Generation, Gas Mixing Products Reduce Costs and Floor Space

Bystronic Inc. and MSS Nitrogen Inc. partner to sell Bystronic’s Nitrocube nitrogen generation and NitrO2 gas mixing products, powered by MSS, in the North America market. Nitrocube’s nitrogen purity is 99.999%, while NitrO2 mixing can triple laser cutting speeds.

Report: Lead Times A Growing Concern, Metalformers Say

While a majority of manufacturers predict no change in economic activity in the coming three months, according to PMA’s February report, a shortage of metal supply is alarming, according to association’s president. Lead times for steel have more than tripled in five months.

Acquisition Expands AIMS Metrology’s Service Footprint

Now under AIMS ownership, Measurement Specialties Inc. has supported CMM brands including Sheffield – as retrofitting and upgrading business has increased over the last year, AIMS is now poised to broaden its customer service offerings.

Industrial Magnetics Inc. Acquires Walker Magnetics

The acquisition marks expansion of Industrial Magnetics’ permanent, electromagnetic and electro-permanent magnetic technology and systems for industrial applications, the company says. Walker’s 125-year legacy carries considerable strength in the workholding segment.  

OPC Connectivity Solution Collects, Distributes Factory-Wide Data

GF Machining Solutions has launched Version 1.0 of the Open Platform Communications (OPC) Unified Architecture (UA) interface as a single connectivity solution for North American manufacturers. It will help reduce machine downtime, monitor performance across entire facilities, automate operations, and ensure manufacturing process compliance.

Cart-Based Material-Handling System Maximizes Storage Space

Signode’s StorFast is an automated storage and retrieval (ASRS) system that provides high-density, lights-out, 24/7-access to products and materials. Unlike cranes, the cart-based system allows for unlimited configurations.

Tower System Provides Lights-Out CNC Machine Tending

Designed to automatically feed CNC machines, Kasto’s Unitower CNC is a smart material-handling system controlled by software that monitors production to optimize order handling and ensure necessary NC programs and tools are available.

Handheld Analyzer For Metal Alloy Analysis

Smaller and lighter than other laser-induced breakdown spectroscopy (LIBS) analyzers, Rigaku Analytical Devices’ KT-100S identifies difficult materials including low-alloy steels, stainless steels, high-temperature alloys and lithium.

Ultrasonic Thickness Gage with Temperature Compensation

The 38DL Plus with 38-Link wireless adaptor for connecting to the Olympus Scientific Cloud (OSC) saves time and money by minimizing human error and optimizing data management.

Handheld Sensor Reliably Measures Countersinks on Various Surfaces

LMI Corp.’s LaserGage HS742 3D sensor is a 3D laser profiler and  that uses blue-laser technology and application-specific algorithms to overcome the challenge of measuring countersinks on solid, translucent, shiny, and opaque surfaces with repeatable results.

Updated Software Expands Force Gage Versatility

Ametek’s Chatillon DFS II Series digital force gage with ForceTest 2.0 software gives the operator a highly flexible testing system while additional functionality. The operator also benefits from live test graphs and data analysis.

Multiconfiguration Welding Workholder

Strong Hand Tools’ universal vises quickly and securely clamp stock of different thicknesses at multiple angles into place. They can be removed from the base and used separately.

Vise Kit Makes Automating Much Easier

Schunk’s Tandem PGS3-LH 100 clamping force block for basic aluminum and plastics machining has an integrated flange and comes with a console plate for easy mounting to machining tables, dividing heads, and clamping stations.

Workholders Enhance Productivity for More Than CNC Machining

Comprising self-centering vises, quick-change bases and mounting accessories, Mate Precision Technologies’ 52/96 zero-point product line can be used for inspection, CMM, cleaning, washing, assembly, and additive manufacturing as well as on 3-, 4- and 5-axis machining centers.

Three Robot-Ready 5-Axis Vises

Kurt Workholding replaces HP-model vises with Precision Force (PF) MaxLock vises featuring a patented locking mechanism that holds parts securely, keeps them square with excellent repeatability, and are affordable.

Redesigned Insert Clamp Improves Rigidity

The toolholder for Horn USA’s Supermini grooving and boring tools applies a tensioning wedge to the insert’s face rather than circumference, increasing rigidity and repeatability.

Choose the Material that Will Provide the Strongest Grip for Your Workpiece

Dillon Manufacturing can manufacture soft or hard and full-grip special top jaws in a wide range of materials and configurations to ensure chucks provide maximum grip for an application.

Manual Swing Clamps Provide the Best of Both Worlds

Destaco combined the best features of pneumatic swing clamps and straight line action clamps to create a low-cost workholding option for fixture builders. The manually actuated swing clamps eliminate the need for air.

Small-Footprint Vertical Machining Centers (VMCs) for Small Part Production

An economical option for small shops that need a second machine or additional spindle, all three models of Palmgren’s vertical machining centers (VMCs) have a 10-tool magazine with automatic changer and user-friendly portable handwheel.

VERY Heavy-Duty Horizontal Machining Center (HMC)

Ideal for the demanding aircraft, automobile, power generator, mold-and-die, and semiconductor industries, Niigata’s 5-axis HN80E-5X horizontal machining center (HMC) produces 1.65-ton parts almost 50 inches in diameter and 40 inches high.

5-Axis Vertical Machining Center (VMC) Provides Large Work Envelope Relative to Footprint

Engineered for tight-tolerance work for the mold and die, aerospace, and energy industries, Mitsui Seiki’s compact Vertex 100 provides a large workpiece capacity so operators can process a wider range of parts.

Smaller-Footprint, Easier-to-Use Vertical Machining Center (VMC)

Mazak’s VC-Ez 20 is the first of three vertical machining centers (VMCs) that offer much the same functionality and performance as previous models, but in a more compact and more affordable package.

High-Speed, Large-Capacity 5-Axis Vertical Machining Center (VMC)

Thanks to a 75% increase in work envelope and high traverse rates, Matsuura USA’s MAM72-52V processes larger-diameter and heavier workpieces than its predecessor. Integrated tower pallet enables lights-out production.

How to Easily Automate Vertical Machining Center (VMC) Tending

With Quick and Simple Startup of Robotization (QSSR), Fanuc simplifies the process of connecting and programming a Fanuc robot or cobot. The all-in-one package enables operators to program the robot using the machine’s CNC.

Machine and Turn 2-Ton Workpieces in A Single Setup

Doosan’s DHF 8000ST is a single-table version of the company’s DHF 8000 5-axis horizontal machining center (HMC) that incorporates a turning function so manufacturers can save time by moving from roughing to finishing with one setup.

Twin Spindles Machine Large Components With Great Precision

Available in 4- and 5-axis versions, Chiron’s dual-spindle DZ 22 has a fast spindle for machining aluminum and aluminum alloy workpieces and a strong spindle for machining hard materials and large tools.

CAMBRIO Appoints New Vice President

Nick Spurrett joins the senior leadership team as vice president of GibbsCAM. He’s a sales veteran with 25 years of manufacturing software and CAD/CAM experience.

Updated Software Simulates and Automatically Corrects Bending Sequence

Available in two versions with varying levels of functionality, transfluid’s Windows-based t project software links geometry and material data to achieve precise bending results.

End Formers for Aerospace, Tank, and HVAC Components

Two models – the 2.5 and 4.0 – from Kaast Machine Tools ensure consistently accurate strength-promoting beads in materials up to 0.15-inch (4mm) thick. Available with mechanically (ZSM) or hydraulically (ZSH) driven upper rolls.

Track and Control Stamping Operations in Real Time From Wherever You Are

IRMCO Advanced Metalforming Lubricant Technologies’ iNSIGHT enables metal stampers to track the rate of chemical consumption by part and process and compare the data to tool life to pinpoint the actual cost per part for each process in a facility.

Two Electric Upcut Tube Saws

Two standard models – the eRB80 TS and eRB150 TS – electric upcut tube saws from Innovative Engineered Solutions (iES) cut diameters up to 3.5 inches (90mm) and 5.9 inches (150mm), respectively.  

Fully Integrated System Automates Pipe Cutting From Start to Finish

HGG Profiling Equipment’s ProCutter900 RB increases throughput by continuously feeding, cutting and profiling, and moving pipe out. The small-footprint machine’s accuracy dramatically reduces post-cutting grinding, fitting and welding time.

Automated Centerless Tube Grinder

An automated version of Glebar’s TF-9BHD infeed/thrufeed centerless grinder, the TF-9D features the widest work wheel on the market. Customizable interface designed for automation and 8-5/8-inch-wide work wheel combine to increase throughput.

Autonomous Tube/Wire Bender Enables Lights-Out Production

Featuring a compact layout, integrated loading/unloading capability, and easy-to-use programming software, BLM Group’s Smart Bender enables an operator to go from design to part in one click and walk away.

Xometry Launches ‘Xometry Pay’

The new invoicing platform enables manufacturers to provide payment terms to customers, accept credit cards, and receive job advances.

High-Force Actuators Support Robotic Sheet-Metal Welding

Tolomatic’s CSW and CSWX Compact ServoWeld welding gun actuators for robotic spot welding integrate a 3,507-lbf and 4,047-lbf, respectively, actuator into a hollow-core servo motor for faster resistant spot-weld cycles.

Cobot Simplifies and Improves Large-Pipe Welding

Requiring just 4 square feet of shop floor space, Novarc Technologies’ spool welding robot (SWR) enables inexperienced welders working on pipe spools up to 30 feet long to monitor and adjust parameters to pipe variations in real time.

Portable and Easily Adaptable Welding-Automation Solution

Lincoln Electric’s Fab-Pak Cobot Cart enables small- and medium-sized fabricators to justify investing in automation by providing a mobile, easy-to-program, and safe robotic welding solution.

Space-Saving Automated Welding Package for Pipe Fabricators

Koike Aronson Ransome’s pipe-welding package incorporates the Cricket-I manipulator. Providing 20-IPM lift speed and 150-pound load capacity, the manipulator ensures productivity increases without sacrificing floor space.

6-Axis Welding Cobots Provide Maximum Flexibility

Fanuc adds 15- and 33-pound-payload welding cobots to the ARC Mate product line. The arc welding cobots’ easy-to-program interface supports both simple and complex applications using advanced features.

Pre-Engineered Cell Eases Transition to Automated Welding

ESAB and Yaskawa have partnered to offer small-to-medium-sized manufacturers and fabricators a pre-engineered welding cell that’s easy to set up and operate: the XCellerator.

Bystronic Enters Automated Welding Market

Bystronic is selling three robotic welding options – Micro Cell, Compact Cell and Compact System – in the U.S. They’re configured by the German manufacturer Cloos Robotic Welding, which handles installation, training, and service.

Three Cobots with Built-In Vision Systems

Delivering payloads ranging from 9 to 31 pounds and reach up to 4.25 feet, the TM5, TM12, and TM14 cobots from Techman Robot can “see” and automatically reposition objects using a smart user interface.

All-in-One Kits for Quality Assurance Using Universal Robots’ UR3e Cobot

Designed for Universal Robots’ UR3e cobot arm, the Q-Span Workstation from New Scale Robotics comes with everything necessary to automate small-part measurement inspection. You can improve gage R&R and boost capacity without adding headcount.

Two-Arm Cobot Doubles Efficiency Without Sacrificing Safety

Even though they have two arms, Kawasaki Robotics’ duAro cobots fit into a single-person space while providing enough room for an employee to safely work alongside. Two models provide 8.8- and  13-pound payloads.

Three Updated Cobot Models Offer Greater Connectivity

The “A” in Hanwha’s HCR-3A, HCR-5A, and HCR-12A stands for “advanced.” Three cobot models improve on their predecessors by offering customizable solution packages that incorporate artificial intelligence and mobility technologies.

Design the Ideal Floor Layout for Cobotic Production and/or Assembly

Delmia Robotics’ software from Dassault Systemes maximizes automation initiatives by enabling manufacturers to design and virtually test a drilling-and-riveting, arc welding, spot welding, and/or material handling line before rolling it out.

End-Effector Kits Increase Cobot Flexibility

Do you own a Fanuc CRX cobot? Thinking of buying one? ATI Industrial Automation’s end-effector kits make the most of your investment by enabling applications including deburring, orbital sanding, tool changing, and force/torque sensing.

EXSYS Tool Becomes ‘EXSYS Automation’

The company is moving to a wider focus on automation, as demonstrated by the introduction of Eppinger robotics, rotary tables and more. While continuing to offer the high-precision Eppinger tool holders and services it’s known for, EXSYS Automation says it will also roll out new Eppinger offerings designed to “revolutionize chip making.”

2020 Ends with Large Leap in U.S. Manufacturing Technology Orders

According to the latest monthly report from AMT – The Association For Manufacturing Technology, December orders increased nearly 40% over those in November. Pent up demand, depleted inventories, continued reshoring, several COVID vaccines, and a lot of cash on the sidelines are creating an environment for a good start to ’21.

Match Spindle Performance to Specific Machining Need

Suitable for high-volume large, heavy part operations, Mazak’s HCN-5000 is a horizontal machining center that offers users the option of high-speed or high-torque integral motor spindle, so they can align proper speed and power for the job at hand.

Lincoln Expands Warranty

Lincoln Electric now offers a standard 5-year factory limited warranty for Advanced Welding Equipment. Covering Power Wave Advanced Process Welders, PIPEFAB Welding Systems, AutoDrive Robotic Wire Feeders and more, it’s the most extensive warranty in the industry, the company says.

Stationary Workholding Promotion In Progress

SMW Autoblok’s is reducing the price on numerous premium clamping products. They’re all Proofline sealed to protect against corrosion.

Expedited Order Picking with Easy On-Off Access

Combilift’s Aisle Master Order Picker – the AME-OP – has all the functionality of the conventional model, but it’s designed with a low, single-step floor on both sides of the truck. Made for navigating narrow aisles, it’s available in weights from 3300 to 6000 lbs. and can reach as high as 39 feet.

Wayland Additive Awarded ISO 9001 Certification

The maker of NeuBeam says the certification objectively affirms the quality of their innovation in metal AM for production applications, as well as the company’s commitment to customer satisfaction.

Videos Explain Welding Careers, In Digestible Segments

American Welding Society has introduced “AWS ARCademy,” a series designed to ‘make a positive impact on up-and-coming welders’ without overwhelming viewers with too much, too soon. New additions will continue to be added, giving students and other welding-wannabe’s a ‘crash course’ in welding basics.

Manufacturing Software is ‘Single Source of Truth’ For Product, Process, Quality

Siemens extends Xcelerator portfolio with enterprise-wide quality management system. Teamcenter Quality provides an all-geographies collaboration platform that also enables engineers to establish their own parameters for excellence.

Free Multimedia Kits Support Workforce Development

NIMS is partnering with e-learning platform developer Edge Factor to release ‘Experience’ toolkits to inspire students and equip those who influence them with videos and guide materials. In 2021, three themes will be released at no cost: “Women in Skilled Trades” (March through April), “Rock MFG DAY” (September through October) and “Apprenticeships” (November through December).

Dapra CEO Retiring March 1

Linda Pilvelis has served at Dapra Corp. for over 45 years, the last 17 as its CEO. Shawn Lawlor from Bartell Machinery Systems has been appointed as her successor.

FANUC America Launches Cobot E-Learning Website

The site gives manufacturer employees a clear overview on setting up and programming a CRX collaborative robot. The online tutorials, as well as product and partner deep-dives, are available for free.     

Lucifer Furnaces Completes Delivery to U.S. Air Force

The company has announced 18 models have been delivered to bases around the country over the last year.

NIMS Appoints Four New Members to Board of Directors

Annika Langéen, Allen Reid, Paul Myles, and Sara Lozano were installed during the last board meeting of 2020.

Suhner Opens Tool Repair Center

The new North American service center has larger capacity, new equipment, better organization and more staff. It’s key focus is the repair of spindles, multiple spindle heads, slides and live tooling. 

100% Inspection on the Manufacturing Line

Streamlining quality inspections just got easier with Olympus’ Vanta iX in-line XRF analyzer that automates material analysis and alloy ID. Metal fabricators get real-time process monitoring in their 24/7 operations.

Survey: 39% of Metalformers Express Economic Optimism

And according to January’s PMA report comprising input from of 120 metalforming companies, more than half anticipate no change over the next three months.

ABB Launches Preventive Maintenance Service for Robots

For fleets or individual units, ABB’s condition-based service monitors functions like duty, speed, acceleration, and gearbox wear. Real-time data is used to predict potential failure, thereby reducing unplanned downtime.  

Compact Turning Center with Y-axis

Doosan Machine Tools’ Lynx 2600SY offers job shops a versatile solution for handling a wide range of projects. Its control is equipped with the Doosan EZ guide conversational programming feature but still retains the traditional G-code programming language.

Vacuum Cup for High Speed Applications 

Bilsing Automation’s PFG Series cups are suited for holding steel, aluminum or plastic parts. Their one-part body design parlay into less damage to metal sheets.

On-Demand Learning Center for CNC Programmers

ESPRIT debuts an online, self-paced, learn-anywhere series of e-courses that guide users through numerous machine models and part models to introduce users to different machining processes in ESPRIT.

James Kim Named CEO of Doosan Machine Tools America

With 18 years of director and vice president roles invested in the U.S. operations, Kim has served at Dooson for a total of 37 years. He’s known for establishing trust and building authentic relationships.

First Voice Assistant for Manufacturing Is Here

Athena, launched by iTSpeeX, LLC, interacts with machine tool operators and responds to over 500 human commands to help make them more independent and productive. A driving purpose behind building the technology: To help solve the skilled labor problem.

Two Optical Cutting-Tool Inspection Systems

Omega Tool Measuring Machines adds the Vue with 145x magnification and Vue Lite with 95x magnification to its portfolio of cutting-tool presetting and inspection systems.

Triple-Duty Monitoring System

Nordmann provides systems for tool monitoring and process control for all types of metal cutting operations. The SEM-Modul-e can be used to monitor tools, processes and machines.

Split-Second Response Enables Predictive Maintenance

The Artis GEMVM from Marposs is a stand-alone spindle-monitoring module that aids in predictive maintenance. Runs on Windows machine control panels or Siemens Linux systems and integrates with Marposs’ Genior Modular monitoring system.

Easy-to-Use Tool Presetter With Large Measurement Range

Capable of measuring 400 millimeters of travel on both axes, Hoffmann Group’s Garant VG Basic features an intuitive program that makes the cutting-tool presetter easy to set up and operate. Use it at the machine or a production island.

Compact Inverters Optimize Machining Performance

In addition to a wider screen that allows for a split view, Gen 3 drives for Heidenhain’s TNC 640 control system allow for jig grinding and trochoidal milling capabilities on smaller machine tools.

Remote Tool-Monitoring System Provides Real-Time Machine Control

Caron Engineering’s browser-based TMAC 3.0 enables real-time monitoring and system control from any network-connected device for any machine tool brand. It’s ideal for unattended CNC machining because no operator intervention is required.

Broken-Tool Monitor Doesn’t React to Nuisance Faults

Allora International’s PCS-100 sensor kicks in only when a drill, tap, reamer, or end mill breaks, not when chips are accumulating; and ignores common tool-to-tool diameter differences. Speeds exceed 80 cycles/minute to keep up with the fastest machines.

Manufacturing Industry Invited to Take Reshoring Survey

AMT and the Reshoring Initiative will use the survey results to identify which processes, products and components face the most pressure from imports and which offer the biggest opportunities to reshore. Part of AMT’s “Rebuilding the Supply Chain” initiative, the survey is open to OEMs, job shops, technology suppliers and distributors through the end of February.

Shop Chair Eliminates Five Common Pain Points

The seat, backrest, and arms of the American-made Vyper Chair are adjustable. Additional features such as a footrest increase welder and fabricator comfort and productivity by correcting posture and reducing back strain.

Protect Workers When They Can’t Socially Distance

Zoneworks EZ Employee Separation Barriers from Rite-Hite protect employees who can’t work more than 6 feet apart. Lightweight panels made of clear PVC are easily wiped down to further mitigate exposure to airborne viruses.

Dual-Purpose Device for Monitoring Skin Temperature

Palmer Wahl’s portable HSB50 Heat Spy can be used to verify the reading of hand-held infrared thermometers and thermal cameras and/or provide greater-accuracy measurements for thermal imaging temperature scanning systems.

Metal-Safe Sanitizer Aids Fight Against COVID-19

MicroCare’s Stereze products are formulated using a high-purity alcohol-based solution which is focused on high-performance cleaning. They’re safe to use on metal tools and machinery and stand up to rigorous scrubbing on rough surfaces.

Lighweight Exosuit Minimizes Risk of Back Injury

According to the U.S. Centers for Disease Control and Prevention, back pain is the top work-related health problem. The Apex from HeroWear minimizes the potential for injury by making loads 50 pounds lighter when an employee lifts and bends.

Cheaters Make Deciphering Text Easier and Safer

ANSI- and CSA-rated for high impact, Pyramex Safety’s Carhartt Braswell Readers are available in three magnification levels. Hard-wearing frame and lens are made from virtually shatter-resistant polycarbonate.

Gloves Protect Without Slowing Metalworkers Down

The lightweight SmartCut BKCR2403 glove from Brass Knuckle Safety Products provides abrasion- and cut-resistance protection for employees performing metal assembly, fabrication, and manufacturing work requiring fine motor dexterity and tactile sensitivity.

Year-Over-Year November U.S. Manufacturing Technology Orders Up 1.4%

While November’s $330.3 million represent a decrease of 13.3% from October, AMT’s president says it’s clear ‘the sector did not fare as poorly as originally predicted.’

Marposs Introduces Remote Video Conference Testing and Acceptance Service

Tests are livestreamed through Zoom, and customers can provide immediate feedback – then their requested alterations are made in real-time.   

Quick-Change Robotic Arm Gripper

The RV36 Gripper from Kurt Workholding saves space and money while improving efficiency with quick-change, customizable jaws and custom accessories. Its double-acting piston allows for maximum clamping and un-clamping force.

ESPRIT CAM and Alma CAM Create Robot Additive DED Programming  

The partnership has resulted in a validated workflow that provides end users with dedicated additive toolpath planning and programming, as well as robot programming, simulation, verification, collision detection, and code generation. Engineers can also use the technology to achieve the above functions for subtractive finishing.

Heavy-duty Helmet Shields Against Welding Fumes, Particulates

ESAB’s Savage A40 PAPR has a two-stage replaceable filtration cartridge that meets NIOSH certification and removes 99.9 percent of airborne particles.  Providing comfort, performance and value, this helmet will be available at the end of January 2021.

Cool Factor Outside, High-Tech Welding Helmet Inside

Miller Electric’s Metal Matrix and Gear Box helmets have the graphical identity that resonate with welders while giving them the protection they need. The Digital Elite and Classic Series helmets have built-in technology that automatically activates for optimal optical safety.

Protect Welders’ Eyes with True-Color, Auto-Darkening Filters

Weldcote introduces high-definition technology for passive-style welding helmets designed to reduce eye fatigue. Offering a view area of 5.15 square inches, the filters come in four choices of shade.

Bernard and Tregaskiss Launch Joint Website

The companies invite the industry to visit tregakiss.com to find helpful customer service, technical support and welding distributors for personal assistance, along with answers to frequently asked questions about product manuals, replacement parts and product maintenance.

Enhance Cut Quality by Matching Beam Shape to Part

Mazak Optonics’ Optiplex Nexus 3015 Fiber S7 is a 7kW 2D flying optics fiber laser-cutting system with beam-shaping capability that enables operators to select beam size and shape according to material thickness.

IT Problem-Solver Achieves 15-Year Milestone at Global Shop Solutions

Director of Cloud & Technology George Thuo is best known for finding a way to solve customer challenges. He’s a team leader who oversees all things cloud, including uptime, security, software updates and more.

New COO at Kitagawa Northtech

Shawn Luschei will be responsible for daily operations at the North American headquarters near Chicago. He’s been a sales professional with the company for many years and has deep workholding and tooling product experience.

LVD Announces New Trade Name in North America

LVD North America is the new moniker for the company’s sales & service division for this region of the world, replacing the LVD Strippit brand.

Manufacturing Process Enhances Cutting Wheel Durability

Weldcote’s A-Prime Plus line of cutting wheels lasts longer because they’re  manufactured via a multistep granulation process that evenly distributes each individually coated aluminum oxide grain.

Seamless Finishing Wheels for Fine-Tolerance Work

Shur-Brite finishing wheels from Superior Abrasives produce a satin finish without the visible transition lines often caused by traditional flap brushes. Their seamless design ensures conformability by providing superior cushioning at low speeds.

Burnishing Tools for Virtually Any Production Need

Sugino’s Superoll burnishing tools provide 0.1-to-0.8-micron finishing in one pass. They integrate into machining centers to improve productivity by eliminating secondary processes, such as grinding and honing, without removing additional material.

Reformulated Grinding Wheel Lasts Almost 50% Longer

The entire working section of Rex-Cut Abrasives’ Aluminator grinding wheel can be used without sacrificing productivity or finish. Its cotton fiber breaks down to continually expose new grit, providing consistent metal removal for the wheel’s entire life.

Mounted Stone Kit for Cooler Cutting

The distinctive pink abrasive grain makes Palmgren’s mounted stones exceptionally durable while providing cooler cutting.

Robotic Kit for Precise, Affordable Finishing

OnRobot’s random orbital sander is an out-of-the-box automated sanding and polishing solution that works with virtually any collaborative robot (cobot) brand. Brushless electric motor costs less than traditional pneumatically powered sanding systems.

Reusable Grinding Wheel

The core of Norton Winter Aeon electroplated grinding wheels from Saint-Gobain Abrasives can be re-plated with new diamond or cBN grain in a continuous re-plating cycle for increased efficiency and long life.

Flap Discs Grind and Finish Aluminum In One Step

Lawson Products’ nonloading Blue-Kote flap disc incorporates aluminum oxide grain for excellent grinding and smooth, scratch-free finishing. The long-lasting disc reduces costs by saving process time and eliminating the need for product changeover.

Belt Grinder with Easy-to-Reposition Head

All an operator needs to change the grinding head on the BG448 from Kalamazoo Industries from vertical to horizontal (or any position between) is an Allen wrench. Insert wrench in holes on the contact wheel, loosen the socket head cap screws slightly, tilt head, and re-secure.

Defined Chamfering Deburrs Gear Teeth In Seconds

To enable high-volume gear production, Horn USA will develop a carbide milling tool and machining program to produce defined chamfers based on material and gear tooth geometry. The service quickly pays for itself and doesn’t require special workholding.

Single-Piece Hub Design Lengthens Sanding Tool Life

Dynabrade’s replacement pads fit the company’s Dynorbital Extreme and Dynorbital-Spirit random orbital sanders as well as most competitive brands. Co-branding and private label opportunities are available.

Material-Removal Kit for Demanding Robotic Applications

ATI Industrial Automation’s electric RCE-710 has built-in radial compliance with single-axis lockout to facilitate robot programming. Available as a complete end-effector package, the robust tool handles a wide range of material-removal tasks.

Walter Surface Technologies Acquires Drillco and Triumph Twist Drill

Walter expands its line of cutting tools with two product offerings that complement its high-end metalworking products. Both acquired companies will continue to operate under their respective brands.

Machine Complex Contoured Parts In A Single Setup

In addition to Swiss-style speed and accuracy, Tsugami’s SS327-III-5AX cuts contoured shapes using a servo-driven B-axis that turns the CNC lathe into a multitasking turning center that can drill, tap, and end mill any angle.

One Machine Performs Multiple Processes on Parts Up to 8 Inches in Diameter

Tormach’s 8L lathe provides operators with everything they need to face, turn, bore, groove, and thread 1-inch-diameter materials including stainless steel and titanium. They can add a 3- or 4-jaw chuck to cut the stock for workpieces up to 8 inches in diameter.

Multifunctional Deep-Hole Drilling System

Designed around the BTA deep-hole drilling process in cylindrical parts, Sunnen’s heavy-duty SHDD Series performs similar processes including counterboring, pull boring, trepanning, bottom forming, and skiving/roller burnishing.

Deluxe Vertical-Turret Milling Machine

Palmgren offers a deluxe model of its vibration-free vertical-turret mill that provides the same quality and durability but with digital features including a two-axis readout.

High-Rigidity ATC-Type Multitasking Machine

Featuring a large machining area envelope and short tool spindle, the highly efficient Nakamura-Tome JX-250 mill/turn machining center from Methods Machine Tools allows maximum part length and performs left and right simultaneous machining.

High-Quality Multitasking Turning Centers At An Affordable Price Point

Mazak’s QT-Ez Series turning centers introduce a new machine with new control technology to the North American market. Four configurations offer a wide range of size, automation, and programming options in an easier-to-operate-and-maintain machine.

Dual-Spindle Milling Machine

Like the company’s other combination mills, Kent Industrial’s KTM-VH500EVS enhances efficiency by enabling operators to perform horizontal and vertical milling with the same machine. Operators can make heavier, deeper cuts without extra setup time.

Drill Press Provides Gear-Driven Power With EVS Control  

The geared drive system and electronic variable speed (EVS) motor on JPW Industries’ 20-inch Powermatic PM2820EVS enable the drill press to easily pre-drill and drill for assembly, spindle sanding, fixturing, and countersinking.

Perform Multiple Fabrication Processes With One Automation System

The Auto Drill 30 station for ESAB’s Suprarex HDX and Numorex cutting machines increases productivity by combining multiple processes. Operators can produce finished, or nearly finished, parts using one automation system.

Extreme-Precision Production in An Easy-to-Integrate Package

Datron Dynamic’s compact MXCube was designed from the ground up as a high-speed milling solution that improves and accelerates workflow through simple and clean operation that virtually eliminates post-processing.

Plug-N-Play Rack Holds Six Welding Machines

Featuring an all-aluminum power distribution panel, lift eyes, fork pockets, and heavy-duty casters, Trystar’s 9 kVA weld rack provides an integrated and portable solution for welding applications.

Configure the Ultimate Welding Cell

Mix and match Flexturs welding tables, Gridlok mount systems, and fixture accessories as needed to increase efficiency by eliminating costly and time-consuming jigs. The wheeled workstations are quickly and easily reconfigured and relocated as needed.

Programmable Heavy-Duty Welding Positioner

Pemamek’s PEMA Skymaster PRO welding positioner enables the operator to preprogram work cycles and handling positions for workpieces weighing up to 39 tons. The control dashboard is managed via any Wi-Fi device.

Water-Cooled MIG Guns For High-Amperage Applications

Three Tweco-brand welding guns from ESAB offer comfortable high-performance operation when working with large-diameter cored, solid, and aluminum wire and long-reach applications.

High-Speed Fastener Welding System

CenterLine introduces two SoftMount inverted-nut gun configurations for a high-speed fastener welding system that streamlines the process from operator load to finished part, providing higher throughput than standard welding solutions.

CNC Teaching Made Simple: Router Mill Provides Desktop Capabilities

Tormach’s xsTECH is a tabletop CNC ready for students to learn fundamentals. When it’s combined with Tormach’s PathPilot HUB free software tool, teachers and students can do anything they could on an actual machine, but digitally.

Combination Torch and Cutting System Keeps Operators Safe

ESAB’s Victor brand introduces the Medalist Classic Outfit for oxy-fuel cutting and welding. Its handle is time-tested for safety, and its G350 regulator lets operators use more gas in the cylinder without sacrificing cutting or welding performance.

Fully-Enclosed Automated Cutting System

ESAB Welding & Cutting Products offers maximum safety and high productivity with its AutoRex system – essentially a cutting system inside its own confined cabin. A shuttle table with dual pallets keeps a new plate always ready for exchange and cutting.

Plasma Table Starts at $14,000 to $17,000

The 1300PL has become the most-used machine at Tormach’s facility. The 65-amp plasma cutter cuts 4-foot-by-4-foot sheets of metal up to 1 inch thick and holds up to 750 pounds, and comes with or without a torch.

Combination Plasma/Waterjet Provides Best of Both Cutting Processes

Soitaab’s two-in-one Dualine performs both low-cost, high-speed plasma cutting and versatile, accurate waterjet cutting. Users can perform both processes on the same workpiece or use the machine solely as a waterjet or solely as a plasma cutter.

Waterjet Cutter Produces Virtually No Taper

With a cutting area of 10 feet by 5 feet, 2 inches and a multiaxis cutting head that automatically removes the taper, Omax’s Maxiem 1530 produces clean, precise cuts in common sheet metal plate sizes with room to spare. The waterjet system includes pump and software.

A Healthy Antidote to Fiber Laser Dust and Fumes

Fiber lasers provide excellent cutting power and speed, but also produce high volumes of very fine particulate that can quickly overwhelm traditional dust collectors. RoboVent’s plug-and-play Senturion is designed specifically for fiber laser cutting.

One Compact Fiber Laser Performs Four Processes

Prima Power Laserdyne replaces the Laserdyne 780 with the Laserdyne 811, a high-speed fiber laser for cutting, drilling, DED additive manufacturing, and 2D and 3D welding. Extremely compact rotary and tilt axes laser head comes with two-year, unlimited-hour warranty.

Multiaxis CO2 Lasers Close the Gap Between Novice and Experienced Operators

VZ10 and VZ20 laser cutters from MC Machinery feature intuitive CNC control with one-touch teach functions that greatly reduce keystrokes, cutting onboarding time for new operators virtually in half.

Fiber Laser for Extra-Large-Format Beveling and Cutting

The bed on LVD Strippit’s gantry-style Taurus FL can be expanded in 6.5-foot increments from 39 feet to 131 feet for extra-large sheet metal cutting. Large parts can be cut without repositioning and higher volumes of smaller workpieces can be processed without interruption.

Plasma Cutter Produces 36% More Parts By Accommodating Larger Sheet Metal

The Torchmate 4510 is Lincoln Electric’s third Torchmate 4000 series product. When equipped with optional FlexCut 125 power supply, the plasma cutter accommodates 5×10 sheet metal up to 1 inch thick.

Small but Mighty (and Affordable) CNC Waterjet Cutter

Available in three models featuring 4-by-4, 4-by-8, and 5-by-10-foot cutting areas, Koike Aronson Ransome’s ShopJet can be shipped on a standard 8-foot truck to fit into any size shop. Get 2,200 pounds of free abrasive with every machine order.

CNC Plasma Plate and Pipe Cutter

The semi-automatic control system on Kaast’s Plasmasonic switches quickly   between plasma and oxy-fuel cutting. Add a pipe cutter or bevel cutter for welding preparation to configure an all-in-one machine that cuts metal sheets and pipes, chamfers, marks, and perforates.

Extreme Bevel Consumables for Versatile Plasma Cutter

Hypertherm’s MAXPRO200 operates with air, oxygen, or nitrogen plasma gas, combining fast cutting speeds and quick process changes to maximize productivity. LongLife technology significantly increases consumable life to lower cost per part.

GMTA Offers Stiefelmayer Lasers In North America

German Machine Tools of America (GMTA) buttresses its line of machines for U.S. power train manufacturing by representing  Stiefelmayer GmbH fiber and diode laser machines for cutting and hardening. The machines are particularly well-suited for the thin components required for electric vehicles.

High-Speed, High-Power Fiber Laser Available in U.S.

Seattle-based Fairmont Machinery is importing, distributing, and servicing Power-Tech’s Eagle laser cutting systems. The Polish machine tool builder’s products are available with 6, 12, 15, and 20kW of power.

Large-Gantry Dual-Technology Cutting System

ESAB’s Hydrocut HDX combines waterjet’s precision with plasma’s speed in a work area that’s 18 feet wide and 56 feet long. Combining technologies cuts per-part cost in half and enhances workplace safety by reducing handling needs.

High-Power Fiber Lasers Cut A Wider Range of Materials

With 15kW of power, Bystronic’s ByStar Fiber 3015 and ByStar Fiber 4020 cut steel, aluminum, and stainless steel from 20 gauge to 1.5 inch thick as well as brass and copper up to 0.750 inch.

Laser Cutter Streamlines Wrapping Machine Design, Delivery

Wrapper Tornado manufacturer TAB Industries saves $250,000 annually after expanding in-house capabilities to include laser cutting as well as CNC and traditional machining, MIG/TIG welding, stamping, deburring, and powder coating.

GF Machining Solutions to Begin Sales Model Shift

The company is going to begin directly supporting manufacturers in 12 states that have been previously handled by Ellison Technologies. A phased approach will ensure seamless transition for customers.

Wisconsin Manufacturing & Technology Show Coming Next October – Live

Mark your calendar for Oct. 5-7, 2021, for the in-person, go-to show to find problem-solving technologies and to add manufacturing capabilities in a rapidly evolving environment.

Report: Metalformers Predict Little Change in Economic Activity

PMA’s December manufacturing survey finds the majority of companies expecting stability for the next three months, but over a third anticipate improvement.

Sigma Labs, DMG MORI Announce Worldwide Agreement

The cooperation agreement featuring Sigma Lab’s PrintRite3D will provide DMG MORI customers with a quality assurance solution for LASERTEC SLM Machines. The companies’ first joint customer is IN4.OS.

Vortex Fab Rebrands As Spectrum Metalcraft

As the new sales manager, Vortex sales veteran Dan Jones will lead the sales efforts of the newly branded Spectrum Metal Craft, a full production metal fabrication shop in Kansas. 

MC Machinery Launches Website Redesign

New features enhance visitors’ ability to choose products, find a sales rep, and order parts and service. A new members-only area offers technical support, a parts library, equipment manuals, machine schematics, and more.

CERATIZIT Wins Innovation Award

Luxembourg company is recognized for the additive manufacturing of carbide parts, providing solution for small volumes and high component complexity.

BIG KAISER Launches Online Customer Chat

The new customer service feature connects website visitors with live, instant assistance and answers to myriad questions.

U.S. Manufacturing Technology Orders Come a Long Way Since May

AMT reports $383.8 million in orders for October, an increase of 3.7% from September 2020, but the month’s comparison to 2019 far outshines YOYs from May.

ACU-RITE Technology Education Center Opens Near Chicago

At the new facility, current and prospective customers can schedule in-person visits to see and discuss ACU-RITE products and tap into the company’s expertise through training sessions.

SME Announces Robert Willig As New CEO

The 30-year manufacturing veteran takes the association’s helm Jan. 1. Willig has held multiple leadership positions for global divisions within major manufacturing companies, most recently at Stoneridge Inc. where he was president of the Control Devices Division.

‘Automate’ Show Postponed Till June 2022

Meanwhile, Association for Advancing Automation says it will host the ‘Automate Forward’ virtual show in March 2021.

FDA Awards Funds for Smart Medical Manufacturing Project

MxD receives funding through the FDA Office of Counterterrorism and Emerging Threats to identify benefits and barriers to adoption of smart manufacturing technology in medical product manufacturing. Participation from medical manufacturing industry is urged by Dec. 18.

Fabrication Machine Manufacturer Opens Southeast Technology Center 

MC Machinery’s new 16,000-square-foot facility in North Carolina offers local customers sales, service, training and more. The company plans to host a grand opening celebration in 2021.

Shear-Loc Updates Website: Enter Thread Size, Get Part Numbers

The makers of the original Instant Thumb Screw Knob make it easy to get the precise parts, pricing and availability information customers need fast.

Software Enables Both Additive And Subtractive Applications

When coupled with an MPiec controller, machine tool builders and experienced CNC programmers can use Yaskawa Compass graphical user software to design HMI hybrid machines as well as 3D printing, shape cutting, and robotics.

3D Printer Processes Wider Range of Metal Materials

Unlike electron beam and laser powder bed fusion (PBF), Wayland Additive’s Calibur 3 uses NeuBeam technology, which focuses heat on the part instead of the process bed. As a result, the machine is able to process refractory metals and highly reflective alloys.

Large-Format 3D Printer Doesn’t Need Support Structures to Ensure Quality

Featuring a build volume of 600 mm x 550 mm, VELO3D’s extra-capacity Sapphire XC uses Flow print-preparation software and Assure quality assurance software to manufacture high-quality parts without using support structures.

Economical 3D Printer for Medical and Dental Devices

Featuring two 300-watt lasers, melt pool and process monitoring, and end-to-end documentation that corroborates quality, Trumpf’s TruPrint 2000 requires fewer add-ons, making the entry-level investment lower for companies that want to get into additive manufacturing.

Selective Laser Melting Systems for Any Size Shop

With a build envelope of 11 by 11 by 14 inches, SLM Solutions’ SLM 280 2.0 is ideal for medium-to-high-volume additive manufacturing. With its build envelope of almost 2 square feet, the 12-laser NXG XII is designed for peak production.

Quality Mass Production with Metal Binder Jetting IS Possible

Hexagon’s Simufact Additive powerful and scalable process simulation environment for first-time-right optimization of metal binder jetting (MBJ) predicts and automatically corrects for final distortion and residual stresses of 3D-printed parts.

Software Add-On Saves Time and Improves Consistency

DP Technology’s Esprit Additive for Powder Bed is compatible with any file supported by SolidWorks. The add-on application streamlines production by eliminating the need to repeatedly define manufacturing information.

Simulation Software Takes Guesswork Out of 3D Metal Printing

Live Sinter enables inexperienced 3D-printer operators to consistently produce accurate parts using Desktop Metal’s Shop System and Production System machines. The software automatically overcorrects for the shrinkage and distortion inherent in sintering.

Sigma Labs Creates New Directed Energy Deposition Application

A partnership with Northwestern University expands in-process quality assurance technology across a broad array of 3d printing processes.

Multiaxis Calibrator With Unlimited Measurement Range

Long-range measurement functionality in Carto 4.2 operating software enables Renishaw’s XM-60 multiaxis calibrator to capture and analyze data from a linear axis regardless of how long it is. The program also facilitates Heidenhain linear compensation.

Versatile and Virtually Seamless Dual-Measurement System

All Mitutoyo America FormTracer Avant models can be retrofitted with detectors that convert a contour measuring unit or surface roughness tester to a high-precision system that measures both attributes without closing down the software or switching off the controller.

Take Metals Analysis on the Road

Hitachi High-Tech Analytical Science adds SpArcfire operating software to its mobile optical emission spectrometer (OES) analyzer product line. The intuitive interface makes metals analysis easy, eliminating the need for extensive training or highly experienced operators.

Software Offers More Opportunities to Automate Quality Assurance

In addition to eliminating paperwork, High QA’s Inspection Manager (IM) Version 5.1 further streamlines collaboration and compliance on the shop floor. Upgrades speed the process of collecting and managing data, from planning through reporting, by five to 10 times.

Easy-to-Use Arm-Mounted Laser Scanner

Exact Metrology offers the RS6 laser scanner, which collects data at full speed regardless of part geometry, for use with the Absolute Arm cobot. The scanner is easily removed from the arm while probing and can be remounted in seconds with no time-wasting recalibration.

Fully Automated Tool Presetting Slashes Machining Setup Times

For shops that use shrink fit holders, duplicate assemblies or multispindle machines, Haimer’s VIO linear toolshrink provides fully automated presetting with incorporated shrink fit technology for precise length adjustment on the μm scale that can reduce setup times up to 70%.

Indexable Insert Drill Balances Performance and Cost-Effectiveness

The balanced four-insert design of Walter’s D4120 helps deliver process reliability, enhanced surface finishes, and hole tolerances. Balancing cutting forces between the center and peripheral insert ensures hole-diameter precision.

Increase Productivity When Machining Heat-Resistant Super Alloys

Unpredictable tool life and slow rough-machining speeds hinder heat-resistant super alloy (HRSA) component productivity. New Secomax CW100 silicon carbide whisker-reinforced ceramic insert formats and geometries successfully tackle materials such as Inconel 718 and Hastelloy.

Inserts Support Both Unmanned Production and Custom Components

Sandvik Coromant uses a second-generation chemical vapor deposition (CVD) alumina coating to produce two turning grades – GC4415 and GC4425 – that withstand the extreme temperatures of P25 cutting zones during continuous operations.

12,000 Round Solid Carbide Tools

CNC Software partners with Kyocera SGS Precision Tools to add 10 tool libraries to Mastercam CAD/CAM software. Products include ferrous and non-ferrous cutting tools ranging from end mills, routers, micro tools, and drills to reamers and countersinks. 

Face Mill for Multiple Cast Iron Applications

Kennametal’s KCFM 45 is a flexible, cost-effective, and user-friendly face mill for gray cast iron, CGI applications, semi-finishing and fine-finishing operations on any type of CNC machining center. Produces surface finishes of 0.8µm Ra (32 µin.) or better, and waviness lower than 10µm Wt (400 µin.).

Deep Hole Drill Optimized for Machining Steel

Hoffmann Group’s Garant Master Steel Deep for deep hole drilling improves process reliability at higher cutting speeds. A design that reduces cutting forces and drill guidance that reduces vibration greatly improves hole quality in various machining applications.

All-in-One Tool Cuts Machining Time by 25%

Ceratizit’s FreeTurn tools enhance milling machine productivity by combining multiple-propertied inserts with variable approach angles. The spindle rotates the cutting surface 360 degrees to perform roughing, finishing, contour turning, facing, and longitudinal turning with one tool.

Time-Saving Dual-Purpose Milling Cutter

Big Kaiser’s Noventa from Sphinx is ideal for 90-degree front and back chamfering, and deburring holes up to 4xD. The milling cutter’s design also delivers a surface that feels like a finished product that’s safe to handle.

Coupling Bolts For Live Tooling on Mazak Lathes

Based in Ohio, JM Performance Products offers a Made-in-the-USA alternative to imported coupling bolts for Mazak lathes using live tooling. The bolts meet all Mazak specifications and are made from 9310H alloy steel.

Multispindle Automatic Lathe

The latest iteration of Index Corp.’s 6-axis MS32-6 automatic lathe is even more flexible. Twelve tool slides and patented toolholder locating system speed setups for off-center drilling, threading, contouring, hobbing, and polygonal turning as well as grooving and drilling.

5-Axis Universal Machining Center

Haas Automation’s UMC-1600-H provides the 50-taper cutting, heavy-duty rotary axes, and large work envelope required to machine large parts for customers in the oil-and-gas, alternative energy, and other heavy industries.

Versatile Machine Handles Traditional Gears to Chucked Components with Internal Taper

Both a grinding and a turning machine, EMAG’s VLC 350 GT speeds  transmission component production by enabling multiple machining processes of chucked parts in a single clamping operation. The flexible machine handles diameters up to 14 inches.

Artificial Intelligence Strengthens Software’s Impact

Patent-pending artificial intelligence (AI) capabilities enable DP Technology’s Esprit CAM program to create optimized, edit-free G-code for multiple machine types and setups. The result is highly efficient manufacturing that doesn’t sacrifice safety for speed.

Combilift and Author Join Forces on New Kids’ Book

Award-winning Combilift and award-winning author, Emer Conlon, have produced a children’s storybook that features forklift heroes and teaches important values. The ‘combi-nation’ has the added benefit of educating young kids and their parents about the company’s equipment and the material handling industry.

ARCH Cutting Tools Takes Top Place in ANCA Competition 

A complex, multifunctional tool measuring an inch in diameter with a long functional cutting length, the ARCH tool checked every box to win the prestigious ANCA Tool of the Year 2020.

Handling Robot for Hazardous Environments

Yaskawa Motoman’s explosion-proof MHP45L handling robot easily moves 100-pound workpieces without interfering with peripheral equipment in a booth, streamlining automated paint line layouts by eliminating the need for dedicated part transfer.

Expand Your Robot’s Utility by Adding a 7th Axis

Igus all-in-one linear actuator adapter kits contain everything necessary to enable a robot to move vertically, horizontally, or overhead. Kits are available for Universal Robots and Robolink robots.

Small-Footprint Part Loader Increases CNC Machine Productivity

Offering a payload of 26.45 pounds each, Halter CNC Automation’s three Compact robot models save on factory floor space, making it easier for manufacturers to automate part loading and unloading of lathes and mills.

Robot-Based Press-Automation Solution

ABB Robotics’ IRB 760PT is the basis of two configurations – the FX and the TRX – that optimize speed and minimize die interference in press-tending applications. The robot provides a flexible automation solution that’s easily repurposed to handle changing requirements.

Reshoring Initiative Report: 1 Million+ Jobs Reshored in a Decade

Reshoring is up in 2020 despite COVID, and reshoring is now outpacing foreign direct investment in job creation, the report finds.

Electric Rolling Device on Tube End Forming Machine

The addition of a CNC electric rolling device on BLM Group’s E-Form machine offers repeatability in part production. With punches reaching up to 10 tons of force, E-FORM molds tubes of various materials up to 30 mm in diameter.

New Prototyping Abilities at Cass Precision Machining

The new Cass Rapid Proto-Machining (C-RPM) is a service aimed at quickly providing customers with all phases of the prototyping process. The wide range of materials handled includes includes alloys, carbon, stainless steel, titanium, aluminum, brass, and bronze.

First Accredited Cobot Certifications for Schools, Industry

Universal Robots becomes the first collaborative robot manufacturer accredited to issue Continuing Education Units. The accreditation enables the cobot maker to provide a comprehensive collaborative robot curriculum for students and industry professionals as part of the Universal Robots Education Program package.

App Helps Avoid Welding Failures in the Field

Lincoln Electric’s NEXTime preventative maintenance app for Ranger welder/generators monitors critical functions to ensure field workers are working instead of troubleshooting productivity-sapping machine-operation issues.

Weld Purging with Preheat

Huntingdon Fusion Techniques HFT’s HotPurge minimizes the potential for cracking when welding the high-strength steel pipes used in power generation projects. The inflatable purging system is reusable.

Four Tools for Even Better Robotic Welding

Fronius increases seam quality without slowing cycle time with robotic assistance systems by making the wire electrode a sensor as well as filler metal. This eliminates the time and expense of maintaining sensor hardware and doesn’t restrict component accessibility.

Will These Two Materials Safely Join?

Coldwater Machine’s free “Will it Meld” calculator enables manufacturers to easily determine if two dissimilar materials can be joined using the company’s SpinMeld rotary friction welding systems.

September U.S. Manufacturing Technology Orders Increase 26.4 % from August

“Manufacturing is ramping back up,” according to AMT president, but aerospace and oil & gas will take years to return to pre-COVID levels.

Revolutionary Handheld Laser Welding System for Fabricators

IPG Photonics launches simple, flexible LightWELD, which welding novices can use within a few hours. Experienced MIG and TIG welders benefit from rapid processing capabilities to weld thick, thin and reflective metals with minimal distortion.

UK Company Tests Autonomous Factory

CloudNC partners with DMG MORI to develop AI-driven manufacturing technology toward goal of ‘perfect parts delivered in any quantity in a matter of days, on-time and to-spec every time, at half of today’s price.’

Battery Ventures Acquires Cimatron and GibbsCAM from 3D Systems

Businesses join Battery-owned SigmaTEK under new corporate umbrella called CAMBRIO to be led by SigmaTEK CEO Robbie Payne.

How Much Can You Save by Predicting Tool Failures?

What would a 30% or even a 15% cost reduction mean for your organization? Find out with new online calculator.

Harvey Performance Co. Opens New Plant in Maine

The new facility will expand the company’s current research and development capabilities to design, test, and manufacture innovative and high-performing cutting tools.

Hexagon Acquires D.P. Technology

The deal  enhances Hexagon’s CAM market position, especially with regards to CNC manufacturing processes.

Machining Center Handles Large Workpieces in a Small Footprint

Campro USA introduces its second-generation 5-axis machining center, the NU550, which delivers big versatility in a small area –– incorporate it in a manufacturing cell with automatic loading, machine transfer robotics or AGV transfers.

Women in Manufacturing: Tips From An Entrepreneur

Nancy Westcott, president of GoatThroat Pumps, offers advice and observations on how the tide is turning for women in manufacturing.

GWS Tool Group Announces Acquisition of STF Precision (STF)

The acquisition of STF Precision enhances the GWS product portfolio and capabilities in the area of PCD and CBN solutions and further expands the GWS manufacturing presence into the Carolinas.

Auto-Nesting Helps Manufacturer Complete Prestigious Custom Projects

ACE Ceiling Products in the UK uses Lantek Expert to nest parts and auto-tool punching operations on its Amada punch presses, resulting in 90% less CNC programming.

Clamp Virtually Any Workpiece Geometry

SMW Autoblok’s versatile four-in-one Centco4 2+2 self-centering and compensating chuck minimizes downtime by reducing changeouts and minimizes waste by reducing part deformation.

Five Tools From Big Kaiser

The producer of high-precision tooling solutions introduces a drill for low cutting speeds, dual-purpose milling cutter, jet-through hydraulic chuck line for 5-axis machining, and new EWA fine boring heads and EWE digital boring heads.

Round Inserts Improve Profiling With Long Overhangs In Narrow Grooves

Sandvik Coromant -RM inserts for CoroCut QD for Y-axis parting enables profiling with long overhangs in narrow grooves, external profiling, the generation of recesses and undercuts, and the potential to use nonlinear turning and grooving with a full radial bottom.

Amid Challenges, Majority of Metalformers Predict Little Change in Economic Activity

U.S and Canadian incoming orders expected to remain steady, according to the latest barometer reading from the Precision Metalforming Association.                            

U.S. Manufacturing Grows in September –– PMI Dips 0.6% to 55.4

The Institute for Supply Management reports that among the six biggest industries, food, beverage & tobacco remains the best-performing sector, with fabricated metal and chemical products growing strongly.

Crawford Co., Seaberg Industries Complete Purchase Agreement

As of Oct 2., Seaberg Industries, a manufacturer of metal fabricated and precision machined parts, components, and assemblies, will operate as part of Crawford Co.’s fabrication division.

Virtual Trade Show to Unveil Latest Mitutoyo Technologies

On Oct. 20-23, Mitutoyo America Corp., together with some of its U.S. Solution Centers, will combine live demos, education and interactive tools to engage customers and distributors. Titan Gilroy, CEO of the industrial and corporate education platform, Titans of CNC, kicks off the event.

U.S. Manufacturing Technology Orders in August Dip 11.5% from July

According to the latest reporting from the Association For Manufacturing Technology, U.S. manufacturing technology orders totaled $297.8 million in August 2020, a 21.7% decrease year over year. However, between spring and fall 2020, the average value of units increased about $30,000.

Online New-Product Source

Wintriss Controls Group creates a new-product resource to share press automation and controller updates and OEE software demonstrations the company would have featured at this year’s FABTECH trade show.

Company Improves Line of Tube Processing Machines

Transfluid’s K series machines are robust and easier to operate, thanks to control changes that require minimal operator input and different options for sharing bending data. Reliability and durability are the priority.

Free Data Exchange Format Facilitates Creating a Digital Thread

With ODB++Process, Siemens expands its ODB++ data exchange format to that include process engineering as well as design and manufacturing. The ability to create an end-to-end digital thread produces a comprehensive digital twin that accelerates new product introductions and first-time-right manufacturing.

High-Speed Robots for Small-Part Processing

Available in two compact models, Yaskawa Motoman’s horizontally articulated SG-Series SCARA robots are highly repeatable and offer a wide variety of fieldbus connectivity options. They easily integrate with existing robotic automation and are easily redeployed.

Additive Manufacturing for Air, Land, Sea, and Space Applications

Sciaky’s wire-based electron beam additive manufacturing (EBAM) 3D printing technology is faster, less expensive, and safer than other direct energy deposition (DED) options. Closed-loop adaptive control system ensures precision and repeatability.

Software Simplifies Part-Cutting Programming and Quality

NUM’s NUMcut for CNC water jet, laser, and plasma beam cutting machines increases efficiency by incorporating CAD/CAM postprocessor computing resources. Real-time analytical functions for water jets improve quality by automating cutting speed and path.

Updated CAD/CAM, CNC/MTB Software Component Platform

ModuleWorks’ 2020.08 CAD/CAM software includes performance- and quality- enhancing features for rotary machining, additive manufacturing, 3-axis machining, simulation, and the ModuleWorks multiaxis post processor (MultiXPost).

Software Automates CAD Import for Sheet Metal Nesting

Jetcam’s Jetcam Orders Controller (JOC) PA simplifies order creation for single components or component assemblies stored in the company’s Expert CADCAM system. Version 3.57 brings further automation to nesting and NC code generation.  

Cutting Software Supports More File Types and Robots

Hypertherm’s Robotmaster Version 7.3 software further streamlines offline programming by adding support for more CAD file types, additive manufacturing simulation, and post-processor enhancements for robot brands including ABB, Fanuc, and Kuka.

Compact Multitasking Machine Inexpensively Automates Processes

HGG Profiling Equipment’s UPC 450 increases prefabrication productivity by eliminating the need to cut profiles and spools by hand. The universal profiler combines stiffener cutting and 3D profile cutting with optional tube cutting in the first affordably priced machine of its kind.

550-Degree Industrial Oven

Designed for drying, preheating, or any other application where a dependable source of heated air is required, Grieve’s 550-degree truck loading oven features temperature controllers with heat-sensing technology and built-in floor-level guide tracks that make truck loading easy.

A Hydraulic Press Solution for Virtually Any Need

Greenerd Press & Machine provides customized hydraulic presses that are flexible, productive, and reliable. As a Fanuc America system integrator, the company also configures turnkey robotic product-handling solutions.

Digital Manufacturing Platform Provides Constant Order Status

Fictiv features enable designers and supply chain managers to see, communicate, and track progress of work by their manufacturing partners. This gives them complete confidence in quality outcomes, delivery times, and costs.

Manufacturing Software Supports Additive Manufacturing

DP Technology’s Esprit CAM software program supports 3-, 4-, and 5-axis directed energy deposition (DED), a form of 3D printing that uses a focused energy source such as a laser or electron beam to melt material.

Manual Cold Saw for Low-Volume Jobs

Its rack-and-pinion design gives Kalamazoo Machine Tool’s C370 cold saw the ability to effortlessly saw through heavy pieces without vibration. Ideal for applications that don’t require semiautomatic or automatic operation.

Free Load Calculator App for Press Brakes

Compatible with all press brake makes and models, Cincinnati Inc.’s CI Load Calc enables operators to figure out the tonnage required to air-bend a piece of metal. The easy-to-use app provides results in both imperial or metric measurement units.

Heavy-Gauge Straightener for Heavy Vehicle Component Manufacturers

Automatic Feed’s heavy-gauge straightener processes coiled steel up to 78 inches wide and a half-inch thick at speeds of up to 150 feet per minute. The machine’s performance results in consistent quality, reliability, and accuracy.

Laser Marking Machine Enlarged to Process Larger Parts

Amada Miyachi America’s WL-300A laser workstation is a larger version of the company’s LMWS laser marker workstation. Add an optional motorized rotary axis to configure a hybrid machine that marks and welds cylindrical parts.

Harsh Environments Don’t Faze This Robot and Controller

ABB offers the IRB 1100 robot and OmniCore controller in IP67- and IP54-rated versions featuring extra protection against water and dust. Applications include 3C polishing, wet grinding, buffing, and deburring.

HGG Keeps Growing

Undaunted by Covid, manufacturer of profile cutting machines adds a new Houston facility plus several new hires.

Mazak Optonics Expands North American Headquarters

By next spring, the company will have more than 20,000 additional square feet from which to serve customers and further its research and development in advanced laser-cutting and automation system solutions.

Sintavia and Siemens Agree to Collaborate on Accelerating Digital Automation for Industrial Additive Manufacturing

Sintavia will provide Siemens with software testing and technical feedback in exchange for access to pre-released additive manufacturing software.

Global Gundrilling OEM Celebrates 40 Years of Growth

Kays Engineering Inc., which makes the DeHoff, Eldorado, and TechniDrill brands of gundrilling machines, has grown from small welding and repair shop to a 60-employee leader serving customers in 30 countries across five continents.

90-Year-Old High Precision Machine Retires with Prestige

After serving at an East Coast GE plant since 1928 plus another decade on the West Coast, an SIP high precision machine has retired with honors and is on display at Starrag’s North American headquarters in Kentucky.

Optimized Multimaterial Drill

Sandvik Coromant’s CoroDrill 860 – with GM geometry – drills a greater range of materials and applications and lasts much longer than its predecessor, the R840. Suitable for the automotive, general machinery, and oil-and-gas industries, where hole quality is critical.

Compare Tooling Options With or Without the Internet

The Seco Assistant app by Seco Tools features a machining calculator that provides turning, milling, and hole making data, including feeds, speeds, and material-removal rates, for any brand to help you identify the appropriate tooling option and cutting strategy for a job.

Intelligent Toolholder Enables Real-Time Process Control

Equipped with a sensor, battery, and transmitting unit, Schunk’s iTENDO toolholder is a closed-loop data acquisition tool that securely gathers and shares process data that operators can immediately react to.

High-Speed Marking and Cleaning Tools

Andreas Maier AMF marking and cleaning tools are available from Platinum Tooling Technologies. Both are mounted directly onto the machine’s spindle and can function with or without rotation.

Tool-Grinding Software With Form Compensation Feature

NUM launches form compensation option for Numroto tool grinding software. Compared to most competitive products on the market, the software provides a much more direct and efficient path between tool design, manufacture, and verification. NUM’s new form compensation option is compatible with Numroto version 4.1.2 or later.

Replaceable Drill Tip Cuts Tooling Costs and Eliminates Process Steps

Kennametal’s flat-bottom FEG insert for the KenTIP FS modular drill series eliminates end milling operations and completes a task in a single operation, saving time and tooling costs. Applicable in steel, cast iron, and stainless steels.

Abrasive Belt Machine Works With Coated And Nonwoven Nylon Belts

Use Dynabrade’s Dynastraight hand-held abrasive tools for removal and finishing tasks on a wide variety of materials. A muffler reduces noise levels in the workplace.

Enhance Safety By Eliminating Workarounds 

Reaching tough weldments on a homemade fixture can force welders to climb ladders, crawl around on the floor, manually move heavy parts, or engineer other risky access solutions. Bluco’s modular fixturing provides the flexibility they need to safely solve difficult welding challenges.

Lightweight but Extremely Strong T-Beams for Automotive Applications

Bilsing Automation’s lightweight but extremely strong carbon fiber (CF) T-beams for high-speed tandem presses increase productivity by enabling automotive manufacturers to handle multiple parts from a single stamping die. They adapt to any robotic application.

Reverse Engineering for Dummies

The only end-to-end inspection software dedicated to model-based definition (MBD) and built on a CAD/CAM platform, Verisurf 2020 enhances reverse engineering with a surface modeling option and other practical features.

Next-Generation Hand-Held Electronic Micrometers

The 733.1 outside micrometer is one of more than 100 new hand-held measuring tools from L.S. Starrett. The products feature enhanced electronics, ergonomic design, larger readout display, and longer battery life thanks to auto-shutoff.

Designing Inspection Fixturing is Virtually Foolproof

The latest version of Renishaw’s 3D fixture-modelling software creates a metrology setup around a CAD model of an inspected part. With FixtureBuilder 8.0, users don’t need a coordinate measuring machine or other inspection device to confirm accuracy.

System Simplifies Robotic Mobile Quality Inspection

OnRobot’s updated Eyes robot vision system sorts, inspects, and picks-and-places parts using color and contour – what the company calls one-shot detection – instead of workpiece teaching, greatly reducing cycle times and easing the programming process.

Hardness Tester Supports Two Measurement Protocols

Mitutoyo America’s HR-600 does both Rockwell hardness testing and Light Force Brinell testing, expanding the range of available measurements. It’s the company’s first hardness tester with a moving head.  

One Display Serves as User Interface for Two Monitoring Tasks

The 4.3-inch IPC4 operator panel for Marposs’ Artis Genior monitoring systems is preconfigured with visualization software to serve as a user interface for the Artis GEMCMS02 for collision detection or the Gemtmuro for monitoring toolholder runout.

Pocket-Sized But Powerful Mobile Surface Measurement System

Mahr’s portable MarSurf M 310 offers features that were previously available only in PC-based systems. Features including automatic creation of measuring reports in PDF format, integration of a barcode or data matrix scanner, and printing reports to letter size paper are all standard.

Advanced Tube Measurement at an Affordable Price

Hexagon Manufacturing Intelligence’s TubeShaper v2 software is available via an offline license that enables engineers and designers to work on projects separately from operators measuring tubes on the shop floor. More tasks can run concurrently, saving time and averting bottlenecks.

Collaboration Ensures Seamless CAD and PMI Data Exchange

Two Open Mind Technologies software products have been integrated into Tech Soft 3D’s Hoops Exchange. As a result, users can share any CAD file type without compromising product and manufacturing information (PMI) data.

Off-The-Shelf Solution for Noncircular Grinding

NUM enhances its Flexium+ CNC software by adding noncircular grinding functionality to NUMgrind. A graphical interface backed by a comprehensive library of predefined shapes simplifies production of camshafts, punches, cams, eccentric shafts, etc.

Platform Leverages High-Frequency Data to Avert Failures

MachineMetrics HF collects data at 1 kHz directly from a CNC machine’s controls without using sensors. The data can immediately be used as inputs to time-series or machine learning models to predict machine and tooling failures.

Upgraded Monitoring Software Connects Multiple Brands

Heidenhain’s StateMonitor 1.3.0 software connects CNC control and PC systems, enabling manufacturers to remotely monitor equipment performance in real-time regardless of brand without having to access the cloud.

Software Enhancements Raise the Bar for Process Simulation

CGTech incorporated hundreds of customer-requested improvements into Version 9.1 of its Vericut CNC software. Enhancements include advancements in graphics and display controls, streamlined controls, and new visibility options.

Multifunctional Machine Tool Platform

Bourn & Koch’s MT3 increases productivity and quality. The one-and-done machine can perform grinding, milling, turning, and drilling/tapping machining operations on a workpiece in one setup.

BobCAD-CAM Updates Software Program

BobCAD-CAM V33 offers more functionality than ever before. This version has 36 upgrades and enhancements affecting general CAD; BobART; general, mill, and lathe CAM; and simulation.

 U.S. Manufacturing Technology Orders Dip Slightly From June to July

Although a wide variety of sectors were positive in July –– including automotive and medical equipment –– AMT reports the 2020 orders to date of $2 billion is about a quarter down year over year.

How Does Your Company’s Compensation Package Stack Up?

FMA has released a report that details salaries and benefits for practically every position in a fabricating or manufacturing company, from CEO to janitor and everything in between. The survey results also provide insight into several HR policies and procedures.

Multipurpose Welding Machine

Designed for MIG, TIG and stick welding, Weldcote’s MIG 200 Striker multipurpose unit increases efficiency via a power factor corrector and digital readouts that automatically adjust operation to the power grid’s voltage.

Endlessly Reconfigurable Welding Table

The 28-mm PRO28 modular fixturing system from Strong Hand Tools is the only heavy-duty metric table with individual, positionable plates for unlimited vertical and horizontal welding possibilities.

Simplified Longitudinal Seam Weld Inspection

Simple and efficient enough to be used by one operator, the AxSEAM semiautomated scanner for longitudinal seam weld inspection minimizes the number of adjustments required to change pipe diameters, probe separation, or scan orientation.

Wireless Interface Control for Engine Drives

Miller Electric’s Trailblazer and Big Blue welder/generators are available with Wireless Interface Control. The option gives operators the power to control the units remotely from the palm of their hands.

Welder/Generator Powers Multiple Tools

Delivering 9.5 kW of consistent current via its AC generator, Lincoln Electric’s Ranger 260MPX welder/generator reliably powers auxiliary tools and equipment including sensitive electronics like laptops.

Portable Cutting and Welding Machine

Koike Aronson’s multifunctional IK-12 NEXT is capable of plasma and oxy-fuel cutting as well as general welding and pendulum weave welding. Even inexperienced operators can achieve consistent high-quality results.

Manage Welding Operations From Your Home Office

Multiple workers and Fronius equipment can be monitored singly and in the aggregate when networked with the company’s WeldCube Premium software. The program provides easily accessible data documentation and analysis via a central database.

ESAB Adds Specialty Gas And Valve Product Lines

As ESAB consolidates products into four major categories, the company opens a Configuration Center to provide build-to-order services for its line of Gas Control Equipment (GCE) products. 

Weldable Corrosion Inhibitor

According to testing by a heavy equipment manufacturer, Daubert Cromwell’s ready-to-use Nox-Rust 5400 rust-prevention coating doesn’t compromise weld quality or contribute to hydrogen-induced cracking.

Two AC Inverter Welding Power Supplies

Inverter technology with pulse-width modulation (PWM) enables Amada Weld Tech’s MIB-300A and MIB-600A power sources to provide better control than  standard AC welders.

Contactless Handling of Small Parts in Clean Rooms

Conventional handling systems often cause contamination or surface damage. ZS-Handling’s system featuring the MicroLevi gripper avoids both problems by using negative pressure and a patented ultrasound bearing.

4-Axis Palletizing Robot Moves Half a Ton

Gotta move heavy stuff fast? Yaskawa Motoman’s powerful PL500 robot efficiently enables a variety of palletizing applications, order picking and other logistical tasks for end-of-line or distribution automation. Payload: 1,102 pounds (500 kg).

Scrap Metal Solutions for Small Spaces

Save time and simplify scrap separation with Wisconsin Metal Parts’ customizable Mini-Hopper. Developed in-house for its own use, the company’s product is safer and more convenient than using the industry-standard garbage can.

Safe, Ergonomic Unpacking Of Sheet Metal Stacks

KASTO’s plate handler significantly reduces the amount of manual labor involved in unpacking and storing heavy plates. The machine also provides processors of sheet metal an attractive way to automate storage of heavy sheet metal stacks.

High-Speed Robotic Machine Loading Cell

Now is a challenging time for companies to recover fast and get production back up to speed to stay competitive. Pre-engineered for delivery in just eight weeks, Acieta’s FastLOAD DR2000 pays for itself in 24 or fewer months.

Factory Robots Hit Record 2.7 Million Globally

New installations have been down in the U.S., Europe, and China, due to slowdowns in automotive and electrical/electronic sectors, and Covid isn’t helping –– nevertheless, the number of industrial robots operating today has never been higher.

Boron- and Amine-Free Cooling Lubricant

Zeller + Gmelin’s Zubora 30 FD provides excellent drainage with minimal copper release, making the cooling lubricant ideal for machining sensitive copper and aluminum alloys.

Anti-Slip Coating for Oily Manufacturing Floors

Water-, solvent-, and chemical-resistant Walk-A-Sured Water Clear Heavyduty 20 from Wooster Products contains polymer grit that adds long-lasting traction to concrete and other floor surfaces in machining and other liquid-prone areas.

No-Drip Lubricant Stays Where Applied

WD-40’s Specialist line of more than 20 rust-management solutions includes Gel Lube. The no-drip formula is designed to stick to moving metal surfaces such as gears, bearings, cables, chains, and rollers.

One Micron Filtration (OMF) for EDM Application

Transor Filter USA shipped a specially designed V-18 Series modular filter to a prominent aerospace contractor. The V-18 unit will furnish multiple EDMs with a continuous supply of chilled, temperature-controlled oil required for intricate and precision applications.

Rust Preventative Protects Internal As Well As External Surfaces

Cortec’s EcoShield VpCI-226 film and bags replace conventional rust preventatives such as oil and desiccants. The vapor phase corrosion inhibitor (VpCI) saves time and hassle by eliminating degreasing and/or coating removal.

Social Distancing for “Next Normal” Manufacturing

Siemens’ Simatic real-time locating systems (RTLS) combine wireless communications with digital twinning software to simulate and manage employee exposure risks while promoting productivity. Most manufacturers see results in one to two weeks.

Advanced Wheel Chock System

Rite-Hite’s global wheel chock (GWC) combines ultrasonic sensors with a safe and dependable communication system to keep employees safe. Manually positioned extra-long footbed maintains continuous downward force on tires to reduce the potential for movement during loading and unloading.

Stationary Welding Fume Extraction System

At 452 square feet, Kemper’s WallMaster offers the largest filter surface in entry-level wall-mounted units. The fume extraction unit is easy to combine with collection devices from various manufacturers, and can be retrofit in existing extraction technology.

App Keeps Non-Desk Employees in the Loop

More than 1.7 billion people – 80% of the world’s workforce – have jobs that don’t involve sitting at a desk. The Beekeeper platform ensures companies effectively communicate with employees who aren’t otherwise connected on email or company devices.

CenterLine Receives 2020 National Manufacturing Leadership Award

The company’s robotics simulations draw winning accolades in NAM’s Engineering and Production Technology category.

Remote-Control Permanent Lifting Magnet

Now available from IMI, the FXE uses almost no energy and performs in rapid cycles with the push of a button. Operators have clear visibility and need never touch the load.

Reshoring is Rewarding: 2020 Winners Announced

The National Metalworking Reshoring Award is given to two outstanding U.S. companies that brought manufacturing back to America, overcoming obstacles of high wages and complex processes to effectively compete in the global contest for business.

Small Uptick in Metalformers’ Optimism but Challenges Continue

A September Business Conditions Report from the Precision Metalforming Association shows 40% of manufacturers surveyed anticipate an improved economy in the final quarter of 2020.

‘Additive Manufacturing Processes’ Handbook Now Available

ASM International’s new reference, in print and at the ASM Digital Library, covers all the current knowledge in AM materials, processes, and applications.

OMAX Virtual Trade Show Spotlights Waterjet Productivity

On Oct. 8, a virtual tour at Machine Repair & Design, plus presentations from OMAX management will underscore the versatility of abrasive waterjet technology.

Survey: Manufacturers Were Embracing Digital Manufacturing Before COVID

SME and Plataine industrial IoT study reveals a 3x increase in Industry 4.0 adoption.

BLM GROUP USA Creates New Financing Arm

Company expands value proposition by offering equipment financing solutions for its customers.

CEO Confidence In 2021 Economic Recovery Strengthens In September

A ‘Chief Executive’ magazine survey of more than 600 CEOs from diverse industries showed four out of five are forecasting a positive business environment by this time next year — if a vaccine is found and the presidential election goes off smoothly.

Sandvik Titanium Powder Plant Achieves ISO 13485:2016 Medical Certification

Certification at Sandvik’s new powder plant in Sweden will enable medical manufacturers to 3D print implants.

ANCA’s 2020 ‘Tool of the Year Competition’ Celebrates Functionality, Creativity of Toolmaking

With life online during the global pandemic, this year there is a second competition category for virtual tools – valuing inventive ideas that push the limits of imagination and technology.

Miller Releases Improved OpenBook Learning Management System

Improvements include an updated interface and new software features that offer a more robust experience for welding instructors and students.

EPA-Approved Sanitizer Kills Human Coronavirus

The Environmental Protection Agency (EPA) maintains a list of disinfectants that kill SARS-CoV-2, the coronavirus that causes COVID-19. Madison Chemical’s Madisan 75 kills a wide range of pathogens in addition to SARS-CoV-2.

Wayfinding Products Aid Social Distancing

Graphic Products’ PathFinder floor-marking tape is an easy and inexpensive way to reinforce best practices for minimizing the spread of infection on the shop floor and common areas. Unlike paint or permanent barriers, tape is applied within minutes and removed when needed.

All-in-One Temperature Scanner

The ANT-FR-Q9 from Antlia Systems combines facial recognition technology with no-contact temperature detection to provide a complete access-control health security system. It’s just one in the company’s suite of out-of-the-box screening systems.

Optomec Receives Air Force Contract for System to Repair Aircraft Engines

LENS technology using DED process will enable production repair of titanium turbine blades at cost savings up to 70%.

Replacement Sanding Pads Cut Down on Vibration

Dynabrade’s line of random orbital sanding pads are designed as a single piece, which creates a smooth, efficient sanding experience. They also fit most competitors’ sanders.

HS Metalworks Expands Into Shelving & Filtration Screen Markets

Responding to customer demand, the full-service steel components and assemblies manufacturer has invested in grid-welding equipment to serve material handling, security screen and equipment safety barrier industries.

Mate’s Name Change Points To Entry Into Machining

Under its new corporate name, Mate Precision Technologies looks toward expansion into precision machining. Watch for a major new product release arriving in 2021.

MxD Launches Hiring Guide for Cybersecurity in Manufacturing

A ground-breaking report focuses on training tomorrow’s workforce today, specifically highlighting three job positions in cybersecurity.

Registration Open for Virtual Die Casting Congress & Tabletop

NADCA’s event takes place Oct. 20-22, with options to virtually attend more than 25 sessions and 50+ exhibits or exhibits only.

Vibratory Bowl Features Easy Media Discharge Chute 

Burr King’s VibraKing 200c 20-quart bowl includes a patent-pending chute plug with double seals that guard against leaks during operation. Use for deburring and more in both wet and dry processing.

Pre-Engineered Workstation Crane Systems

TC/American Crane’s enclosed-track Spanmaster has articulating and pivoting end trucks that provide a range of motion not possible with the rigid end trucks found on many workstation cranes.

Your Maintenance Team Will Love This Gadget

RUD’s Tool Mover safely turns over tools and machine components weighing up to 64 tons in less than a minute. The most recent version provides a much larger working surface at the lowest possible working height for maximum technician comfort.

Lifting Solution for Social Distancing Requirements

Syclone ATTCO Service’s lightweight, infinitely configurable Sky Hook fills the gap between a chain hoist and an overhead or portable gantry crane. The company has waived expedite charges; cleanroom modifications meet wide variety of work environment needs.

Turnkey Deep Hole Drilling Solutions

Why buy a new machine when you can convert an existing piece of equipment for much less money? Somex MAX spindles and accessories can be added to transfer machines, special-purpose machines, and turning machines to perform deep hole drilling.

Variable-Frequency-Drive Retrofit Kits for Older Mills

VFD and VFD Plus kits from Servo Products convert older step pulley mills and worn-out variable-speed mills to smooth, electronic speed control. Unlike early VFD kits, these provide full torque at the lowest RPM.

CNC Vertical Turret Milling Machines

A line of machines from 101-year-old tool builder and workholding manufacturer Palmgren features Fagor Automation controls that make programming easy for any level of operator producing any size batch.

Portable Magnetic Drill Adds Multiple Features

With its powerful performance, lightweight size, small footprint, and hole capacity, the HMD904 is the most popular model in Hougen Manufacturing’s line of magnetic drills. Upgrade improve safety and lower maintenance requirements.

User-Friendly Dual Programming of Lathes

Designed for turning machine tools with up to two axes, TURNPWR control by Heidenhain’s Acu-Rite brand of digital readouts, linear scales, and controls gives machinists the option to program via a conversational format or use G-code.

Two High-Speed Solid Carbide Milling Cutters

The MC025 Advance and MD025 Supreme cutters from Walter feature high cutting speeds, exceptional reliability, and universal applicability.

Updated Design, Simulation, and Manufacturing Software

With Solid Edge 2021, Siemens furthers expands the functionality of its product development software suite. Enhancements include new tools for cloud-based collaboration.

Double Turbo Square Shoulder Mills and Inserts

Improve roughing operations and achieve superior surface finishes without high machine power consumption with Seco Tools’ Double Turbo line of cutters. Double-sided inserts and superior milling grades significantly lower finishing cycle times.

Rough and Finish with One Tool

Sandvik Coromant’s M5C90 milling cutter resolves the challenges of machining lightweight aluminium by roughing and finishing in one pass cylinder heads, cylinder blocks, and other automotive components formerly made from heavier cast iron alloys.

High-Temperature Applications Don’t Faze This Insert

Armed with a special coating and proprietary sputtering technology, Kennametal’s KCS10B overcomes the most common challenges of machining superalloys — cratering and depth-of-cut notching — that often cause unexpected and even catastrophic tool failure.

Full Speed Ahead For Every Milling Job

Hoffmann Group expands its family of high-feed-rate milling tools with the Garant Power Q Double all-round system. Three-part cutting edge increases reliability and productivity by reducing cutting forces and optimizing chip evacuation.

Easy-Index Cutter Heads with Contact Grip

The dual-contact grip of Big Kaiser’s fullcut mill contact grip is a threaded coupling system that achieves machining capacity close to that of integrated types. The taper and flange face make close contact for solid connection, and one holder allows selection from multiple heads.

Flaw Detector Combines Multiple Features

OmniScan phased array ultrasonic testing (PAUT) instruments are known for power, reliability, and ease of use. Whether inspecting pipes, welds, pressure vessels, or composites, the OmniScan X3 flaw detector from Olympus enables users to complete their work efficiently and interpret flaws with confidence.

3D Laser Scanning Supports COVID-19 Response

Two NVision Inc. projects demonstrate the growing role of noncontact scanning/measurement technologies in the race to create new products that minimize exposure to the novel coronavirus.

Quickly and Easily Measure Carbide Tools and Metal Blanks

Confirm tolerances without gauge remastering with the Aeroel MECLAB.T40 from Marposs. The benchtop laser measurement system doesn’t require a PC, so it’s ideal for use on the shop floor.

Lab-Quality Measurement Anywhere You Need It

Equipped with a 16-bit high-dynamic-range (HDR) camera, Mahr’s updated MarSurf CM mobile optical surface metrology tool offers the highest-speed, highest-resolution confocal measurements on the shop floor and in the field.

‘Total’ QA/QC with Autonomous Machine Vision (AMV)

The developer claims its Inspekto S70 is the first truly autonomous inspection system. Driven by artificial intelligence engines that use good samples to identify noncompliant parts, the Inspekto S70 installs in minutes and is about one-tenth the cost of traditional machine vision solutions.

Nanometer-Level Motion Control for Micromachining

As micro-processing quality requirements become more demanding, legacy systems don’t always meet accuracy and repeatability specifications. Built around ALIO’s 5-axis laser gimbal, 6D Laser’s integrated infinite field of view (IFOV) system increases processing speed while eliminating errors from field stitching.

Turnkey Robotic Inspection Cells

The scalable 3D quality inspection (3DQI) joins the FlexArc and FlexLoader in ABB’s growing portfolio of smart and flexible solutions. Designed to accelerate testing of automotive, aerospace, heavy machinery, and construction workpieces, the hardware/software solution also enhances quality and reduces waste.

Deburring for Applications with Tight Tolerances and Heat Sensitivity

Unlike conventional grinding, wire EDM, and lasers, Tridex Technology’s SG-1645 and SG-2060 electrochemical grinders quickly provide a burr-free cut in one pass with no heat-affected zone, recast layer, or work hardening of the material. Arthroscopic shaver teeth are commonly produced by conventional abrasive grinding, wire EDM, or laser cutting, but each method has disadvantages.  

Compact Deburring and Edge-Rounding Machine

With its 9-inch-wide footprint, Midwest Automation’s Mighty 9 finishing machine fits virtually anywhere on a shop floor. Fixed belt (FB), adjustable belt (AB), and top brush (TB) abrasive head assemblies provide flexibility by allowing multiple  combinations.

Updated Machine Allows Lights-Out Deburring and Chamfering

Helios Gear Products adds CNC capability to Tecnomacchine (TM) deburring and chamfering machines to improve repeatability, programmability, and ease of use. The TM 1000-CNC’s 8 axes and two spindles handle parts up to 40 inches (1 meter) in diameter.

Part Deburring, Cleaning, and Drying On A 15-Second Cycle

Combining high-pressure water jet deburring with low-pressure part cleaning and drying processes, the EcoCvelox from Ecoclean Inc. is a one-stop finishing solution. Highly configurable equipment enables highly flexible process design.

Deburr, Polish, Clean, and Dry Parts in 5 Seconds

By rotating media instead of parts, Bel Air Finishing’s AutoHone robotic deburring machine eliminates scrapes and chips that occur when parts collide with each other in tumblers and centrifugal disk finishers. Parts are secured for deburring and polishing in an automated process.

6-Axis Cobot Safely Increases Welding Productivity

Compatible with numerous power sources, Yaskawa-Motoman’s HC10XP shifts between collaborative speed in power and force limiting (PFL) mode or full speed in industrial mode so you can optimize cycle times based on risk assessment and process requirements.

Manipulator Supports Multiple Welding Processes

Designed for use with submerged arc, TIG and MIG welding applications, Koike Aronson’s Cricket-II manipulator features a load capacity of 500 pounds, CAM roller guidance, and through-the-boom cable management.

August Report: Metalforming Companies Seeing Improvements, Remain Cautious

The latest Precision Metalforming Association (PMA) Business Conditions Report sees 38% of member companies predicting improved economic activity over the next three months.

New ISO Standard Offers Integrated Model for Manufacturing Quality Information

Consortium’s metrology standards are aimed at reducing costs for advanced manufacturers and providing a common format for product measurement results.

Bluetooth, Mesh Communications for Industrial Environments

Sena’s product line offers custom solutions for safe and distanced worksite communication.  

Mitutoyo America Corp. Expands Custom Solutions Offerings

A wide range of tailored services for measurement and inspection technologies are available through nine U.S. centers. A five-step process keeps the manufacturer and the Custom Solutions engineer on target to achieve the customer’s objectives.

Dallas Industries Delivers Feed Line to Kapco Metal Stamping

Family-owned, Wisconsin-based manufacturer has installed an automated conventional coil feed line that’s rated for materials up to 20,000 lb.

Updated Pipe And Vessel Fabrication Solution

With a CE model and 20 additional languages, Lincoln Electric’s PIPEFAB welding system can be used anywhere in the world. Software enhancements including HyperFill mode expand utility and usability for operators and shop managers tracking overall performance.

Electrodes Provide All The Utility With None Of The Danger

Huntingdon Fusion Techniques HFT’s blue-tipped MultiStrike tungsten electrodes eliminate the health risk related to radiotoxic thoriated tungsten electrodes without compromising welding performance. They also last longer and offer better arc-striking characteristics.

Easy-to-Use Laser Weld Monitor

Amada Weld Tech’s MM-L300A laser weld monitor improves weld performance by giving operators real-time feedback on production errors such as gaps between parts, missing parts, over-penetration, incorrect focus, and cover gas absence. The unit’s software simplifies setup and analysis.

Heavy-Duty CNC Lathes Feature Monoblock Cast Iron Beds

Nine C Series flatbed CNC lathes from Romi Machine Tools are designed for heavy applications in the mining, aerospace, steel mill, and oil-and-gas industries. All key components are manufactured in-house to ensure quality.

Tooling Program for Citizen Automatic Lathes

Platinum Tooling Technologies expands its product line with Heimatec live and static tools for most Citizen lathes. Designed to optimize the machine’s parameters, the precision tools are efficient and cost-effective.

Economical Solution for Machining Small Parts

Available in 5- and 8-inch models, Palmgren’s CNC slant bed lathe offers helpful features and top performance at an attractive price. The turning center’s small footprint makes it an excellent option for shops that need a second-operation machine or additional chuck.

Compact, High-Precision Multitasking Machining Center

Methods Machine Tools, the exclusive U.S. importer of Nakamura-Tome multitasking turning centers, introduces the Nakamura-Tome MX-100 with multiple ‘smart’ functions that ease programming and operation. Design eliminates need for positioning fixtures and clamping devices.

Multitasking Machine Automatically Loads/Unloads Parts

The Quick Turn 250SMY with GR100 gantry robot is one example of how Mazak’s flexible Quick Turn 200/250 Series of CNC turning centers can be configured to achieve high throughput. Main turning spindle serves as a full-functioning C-axis.

Inserts Make Hard Turning More Cost-Effective

Polycrystalline cubic boron nitride (PcBN) mini-tipped inserts are a great way to lower per-part cost when turning hardened steel components. Kennametal´s two grades of double-sided PcBN inserts increase productivity and extend tool life when machining materials up to 65 HRC.

Redesigned Machine Reinforces Company’s Brand

With its precision interface for fast tool changeover and direct drive for high-power milling of complex workpieces, Emco’s Hyperturn 45 G3 with two Turn/Mill-Assist automation options provides a flexible drilling and milling solution for a wide range of workpiece geometries and weights.

Twin-Spindle Machine Lowers Gear Manufacturing Costs

Soft- or hard-machine a bevel gear in 25 to 40 seconds with EMAG’s VL 1 Twin, a pick-up turning machine that simultaneously machines two identical bevel gears at high speed within the same machining area. Automating the loading process lowers cycle time to 4.5 seconds.

Tooling Supports More Versatile Long-Grooving

Dormer Pramet targets turning center and lathe applications with an insert, two geometries, a grade, blades, and tooling that support parting-off and grooving. Double-edged insert supports 60% capacity over the LCMF16 insert.

Multispindle Automatic Lathe With Swiss-Type Technology

DMG MORI and igus spent two years developing the Multisprint, the first machine to combine the efficiency and precision of a turning machine with the complexity of a universal turning machine.

New Line Of Dot Peen And Fiber Laser Markers

Dapra Marking Systems introduces the part-marking technology of Spanish manufacturer Datamark Systems to North America. Headlining the new offerings is a series of truly portable dot peen markers.

Miniature Coupling For Pallet Handling With Small Robots

Schunk’s extremely small, extremely lightweight Vero-S NSR coupling enables automated machine loading via extremely small robots. Integrated cleaning function ensures a chip-free flat work surface between pallet and robot coupling.

Wheeled Platform Moves 20 Tons In Tight Spaces

This remote-controlled omnidirectional material handler developed by Conceptual Innovations moves and precisely positions large but delicate workpieces. Fits on a flatbed truck for convenient cross-country shipment and delivery.

Intelligent Machine-Tending Solution

Designed to overcome challenges related to production fastener welding, the latest addition to CenterLine’s configured-product family feeds parts into robotic lines and cells.

Heavy-Duty Vacuum Lifter Eliminates Magnets, Grabs, and Hooks

Anver Corp. configures large-capacity vacuum lifters for customers in a wide range of industries. This mill-duty model uses 12 suction pads to move 15 tons without damaging the material’s surface.

Kays Engineering Acquires TechniDrill

A legacy continue: Thirty-six-year-old Technidrill is a gundrilling machine manufacturer whose products complement Kays’ DeHoff and Eldorado product lines and will now be made at its Missouri plant.

June Manufacturing Technology Orders Better Than Predicted

Reaching the highest monthly total of 2020 at $346.7 million, new tech machine orders are only 6% behind those of June 2019.

Fabricating Fabulous: Solution Adds Business Systems Suite

SigmaNEST Version 20 Service Pack 2 from SigmaTek Systems brings you ergonomic and efficiency benefits by integrating Business Systems into the latest release, alongside CAD/CAM and Shop Floor Control. Resulting user experience is actually enjoyable.

Industrial Magnetics, Inc. Welcomes Regional Manager

Navy veteran Aaron Evans is IMI’s new Western U.S regional manager.

Time-Saving Tool Cleaning and Laser Marking Join with Robot Loader

Walter Helicheck Plus and Helicheck Pro machines from United Grinding North America use robotics to increase the speed and efficiency of cutting tool production and inspection.

Dot Peen Marking Machine Keeps Up With The Flow

SIC Marking’s extremely compact i-speed with pneumatically integrable system uses continuous vibrating dot peen technology to mark up to 10 characters per second in extremely high-speed production environments.

All-in-One Benchtop Marker With Integrated Control Unit

The control unit for the all-in-one Markator FlyMarker mini-Station dot peen marking system from Rocklin Manufacturing is integrated in the housing. Electromagnetic-driven marking pin eliminates need for compressed air supply.

Password-Protected Marking Machine Controller Links to Your Machines

In addition to greater data-processing capability, Pryor Technology’s updated 4000 series embedded controller integrates security features that allow different levels of access and use.

Two Dot Peen Models to Streamline Product Marking

Kwik Mark’s X Series markers improve overall operation and streamline every aspect of product marking. Smarter design boasts high performance for the most demanding applications.

Low-Cost Programmable Benchtop Dot Peen Marking System

The low-volume Handy Andy X part-marking machine from Columbia Marking Tools (CMT) features wide-ranging advances. Just hook the system up to a PC, load the software, connect an air line, and you’re ready to go.

Updated Diameter-to-Diameter Roll Marking Machines

In addition to faster cycle times and easier setup, Columbia Marking Tools (CMT) bottle- and cylinder-marking machines reduce the need for secondary marking of serial numbers or tare weights. New design also allows more complex operations.

Ready-to-Use Marking Stations for Robotic Work Cells

Less expensive than dot peen and laser marking systems, Columbia Marking Tools’ Mite-E-Mark plug-and-play air impact stations come with all required valves, marker mounts, and a part rest to facilitate automated production.

Fiber Laser Marking System With Extra-Large Housing

Coherent’s EasyMark XL has a small footprint (770 mm by 540 mm by 750 mm), but a large marking field (240 mm by 240 mm). Beam-delivery optics with 120-mm range of motion on a precision rail for focus adjustment.

Amid Disruptions, COVID’s Created Opportunity, Survey Finds

A report from Fictiv shows a nearly universal trend among senior decision makers in healthcare, robotics and other industries prioritizing digital transformation and emphasizing supply chain stability.

Report Predicts Coming Transformation Age for Supply Chains

MHI’s latest publication in a series about U.S. material handling and logistics trends, suggests COVID-19 will accelerate adoption of digital and automated solutions.

Survey: Manufacturers Expect Recovery in 2021

Respondents from the National Tooling & Machining Association and Precision Metalforming Association indicate more federal loan programs are needed.

Easy-to-Use Software Package Automates Touch Probing

Developed to support both Fanuc and Siemens CNC systems, Marposs Corp.’s software package improves machining operations by automating measurement processes and reporting for the company’s optical and radio touch probes.

Machine Monitoring Software Integrates With MES And ERP Software

Marposs Corp.’s C-THRU4.0 software collects, processes, and integrates data from a fleet of machine tools via a single hub that integrates with manufacturing execution system (MES) and enterprise resource planning (ERP) software.

Standalone Device Monitors Tool Condition in Real Time

Install Marposs Corp.’s Artis GEMGP in electrical cabinets, robots, and handling systems to prevent damage to machines, reduce scrap, and improve productivity by detecting process anomalies during metal cutting.

Asset Management Solution Optimizes CMM Performance

Hexagon’s cloud-ready HxGN SFx | Asset Management software provides easy-to-understand views of real-time data from coordinate measuring machines (CMMs) with intuitive navigation and a customizable alert system.

Real-Time Inspection, Assembly & Alignment for All Workflows

The latest version of Faro’s flagship software, BuildIT Metrology, is brand-agnostic to streamline manual and automated workflows regardless of what arms, trackers, scanners, imagers, and/or projectors your shop uses.

AWS Launches Virtual Professional Development Training Sessions

First welding program addresses details of aluminum welding.

Quick-Change Compensating Collet Chuck

Featuring a compact outer diameter and shorter than conventional compensating chucks, MicroCentric’s chuck has a collet with a floating seat that enables the holder to compensate up to 0.060-inch (1.5 mm).

Kennametal Makes Turrets More Flexible And Collet Chucks More Capable

Available in sizes ER25 through ER40 with thread sizes ranging from M08 through M16, new turret-adapted clamping units (TACU) and solid ER collets give live tool lathes machining center-like capabilities.

Two-Collet Chuck Doubles Turret Station Capability

EXSYS expands the Eppinger Preci-Flex modular tooling system with a chuck that doubles the machining capability of Mazak’s Quick Turn turning centers. For instance, a tap-and-drill or spot-and-drill combination is easy to set up.

Slim Line Chucks Enhance 5-Axis Milling Versatility

Emuge addresses the increasing complexity of workpieces with a line of FPC Slim Line mill/drill chucks that provide easier access, especially in confined areas and for challenging angles, to maximize machining productivity.

A Bevy of Chuck Accessories To Shorten Machining Cycle Times

Dillon Manufacturing’s chuck jaws provide multiple radiuses for both inside and outside clamping, making them ideal for any size run. Four jaw and/or accessory options lower tooling costs by increasing productivity and extending service life.

July ‘Cobot Expo’ a Unique Opportunity at the Right Time

Participants in the free Universal Robots expo can gain everything they need to problem-solve and advance robotics within their operations, including product news and demonstrations, 30 different booths, insightful keynotes, interactive QAs, and live chats with automation experts. 

Honeywell-SLM Solutions Collaboration Bearing Fruit 

The work between Honeywell and SLM Solutions, announced in 2019, aims to reduce manufacturing times and costs to produce 3D printed aircraft components that meet the high requirements of the aerospace industry. 

FANUC Recognized by General Motors

The maker of factory automation, robots and ROBOMACHINES has now been a GM Supplier of the Year 16 times.

Siemens and SAP Join Forces to Accelerate Industrial Transformation

Siemens will offer SAP Intelligent Asset Management solutions and SAP Project and Portfolio Management applications to maximize business value for customers over the entire product and service lifecycle and enable new collaborative processes between manufacturers and operators.

U.S. Manufacturing Technology Orders Decreased in May 2020 to $219.4 Million 

Industry economic forecasters look to fourth quarter for soonest rebound – but employment data is a bright spot to celebrate for the present, signals AMT President Douglas Woods.

NIMS Celebrates 25th Year with Training Solutions, Free Employer Tool

Along with new Smart Standards, Smart Training Principles, and Smart Performance Measures –– the three main pillars of its framework –– NIMS has a free evaluation survey on its website to help employers assess their own on the job training programs.

Combilift Wins Prestigious IFOY Award 

Commended by judges for its compact design and safety features, the Combi-CS Pedestrian Stacker was recognized in the Warehouse Truck Lowlifter category.

Mazak Opens Expanded Spindle Rebuild Department

With continual investments in its facilities, Mazak is targeting faster, more effective turnarounds for its U.S. manufacturing customers in medical, aerospace, automotive, construction and agriculture industries. Its latest expansion resets the bar for efficiency and quality in OEM-factory-certified machine tool spindle rebuild services.

VELO3D Qualifies Hastelloy X for Sapphire 3D Metal Printer

A new process enables the industrial gas turbines market to print components it couldn’t before, including those that must withstand extreme high temperatures.

The Co-Act That Redefines Human-Robot Collaboration

A milestone in safety, SHUNCK’s EGL-C long-stroke grippers feature an algorithm that protects employees as they work beside the robots–robots that happen to have 300% more gripping force than most of their peers.

Comfortable Face Shield Guards Against Disease Spread

HAIMER brings its German ingenuity and quality to the business of getting back to business. Its new Face Shield protects people from infection while protecting the environment, too.

Paint It Pretty With Precise and Versatile 6-Axis Robots

Armed with application-specific software and a controller that coordinates operation of the robot and painting devices, the three machines that comprise Yaskawa Motoman’s MPX Series precisely dispense paint on components of virtually any size.

Updated Data-Collection Software Maximizes Machine Utilization

The latest version of ShopFloorConnect OEE and Shop Floor Data Collection Software from Wintriss Controls Group makes customization easier and offers flexible scheduling capabilities as well as machine interface enhancements.

Burr-Free Cutting of Stainless Steel Tubes

Tridex Technology’s CS1-E electrochemical machine cuts multiple tubes simultaneously. Long wheel life and fast, precise cuts make it essential for manufacturing products for the aerospace, automotive, energy, and medical markets.

Pint-Sized Beveling Tool Packs Outsized Punch

Weighing in at just under a pound and less than 5 inches long, SP Air’s SP-7252F mini-beveler cleans up welds and steel and aluminum edges in hard-to-reach automotive, motorcycle, marine, and aircraft applications.

Engine Maker Uses 3D Metal Printing to Optimize Cylinder Redesign

Like Renishaw’s other additive manufacturing (AM) systems, the laser-based AM 400 powder bed fusion printer builds complex components directly from digital CAD files. This came in handy for a Michigan engine developer trying to optimize drone performance.

Personal Waterjet Cutter Goes Wherever You Want to Work

Featuring application-specific control software that comes preinstalled on a laptop and a small footprint that fits through most standard doorways, the ProtoMAX from OMAX is easy to set up and start using.

Easy-On, Easy-Off Part-Marking Tool

MB Metal Technologies’ quick-change base plate for two models of dot peen marking machines comes with round and square jaws to quickly and easily register parts so customers achieve a clean and clear mark.

World’s First Robot With Process-Optimized Motion Modes

In addition to providing the longest reach in the high-payload category and featuring a slimmer profile, KUKA’s updated KR Quantec robot offers three software plug-ins to maximize performance, path, and cycle times.

Updated CAD File Viewer Speeds Product Development and Manufacturing

Developed so design and manufacturing teams can quickly and easily import and analyze all file types, Hexagon Manufacturing Intelligence’s updated Workxplore software enhances assembly-related capabilities.

Integrated CAD/CAM Design and Manufacturing Execution Solution

By enabling its Radan CAD/CAM design software to connect seamlessly with the 2021 release of Workplan MES software, Hexagon Manufacturing Intelligence is enabling sheet metal fabricators to establish a complete digital thread from start to finish.

Customized Hydraulic Press Solutions Up To 40,000 Tons

As the North American representative of China’s oldest and largest hydraulic press manufacturer, Greenerd Press & Machine can configure a solution, often incorporating automation, for virtually any application.

Large-Format Multicolor Printer Enhances Factory Safety

Convenience is key when there’s need for a chemical label or OHSA/ANSI sign related to a metal forming, fabrication, or other production process. Create, replace, or update critical safety information quickly and easily with Graphic Products’ DuraLabel Kodiak industrial sign and label printer.

High-Speed Cellular Deburring and Polishing

Bel Air Finishing Supply’s two-in-one centrifugal disc finishers save time and money while increasing quality by polishing and deburring. The design produces 10 times the g-force of a vibratory bowl finisher.

Popular Options Now Standard on Re-Engineered Horizontal Band Saws

Behringer Saws’ safely enclosed HBE Series band saws are equally effective for automatic high-production cutting jobs and one-off cuts. Seven models handle round capacities from 10.2 inches to 41.7 inches.

Dual-Column Miter Bandsaws Aid Robotic Welding

Advanced Machine & Engineering’s line of AMSAW-WAGNER heavy-duty miter bandsaws can be equipped with linear transducers to verify dimension and adjust miter position accordingly to avoid secondary operations.

Two Affordable But Effective Tool Grinders

Walter’s Helitronic Raptor and two-in-one Helitronic Raptor Diamond (grinding/EDM) are aimed at shops that don’t require features like automatic tool support systems or automatic wheel/electrode changers, but want a high degree of flexibility for diverse tool types.

Automation-Ready Gundrilling Machines

Offering operational flexibility, improved performance, and effortless operation, UNISIG’s next-generation UNE Series deep-hole drilling systems are equally effective in high-volume/low-mix and low-volume/high-mix production environments.

Updated ERP Software Improves Usability and Performance

Developed specifically for manufacturers, the SYSPRO enterprise resource planning (ERP) platform automates and integrates business processes to improve production, inventory control, and reporting. Recent enhancements improve security, compliance, traceability, and tax reporting.

Redesigned Machining Block Spindle Is 25% Faster

An AC inverter drive on the BEX 15 high-speed block spindle from Suhner Industrial Products increases spindle speed to 23,000 rpm at 87 Hz. Two slide-assembly mounting options enable multiple operations.

System Quickly Measures CNC Machine-Bed Flatness, Pitch, and Roll Error

Used by almost every major CNC machine manufacturer in Germany, the SP ProTwist differential-measurement system distributed by Centric International can be an essential part of any quality management process by simplifying machine tool realignment.

Real-Time Fluid Monitor Prevents Unnecessary Downtime

A thousand times more accurate than a typical handheld refractometer, Quaker Houghton’s self-contained continuous concentration monitor is an easy-to-use, low-maintenance way to maintain appropriate metalworking fluid levels.

CAD/CAM Software Suite Adds Virtual Machining, Additive Manufacturing, and Automation Capabilities

The latest versions of the hyperMILL CAD/CAM software suite from Open Mind Technologies AG encompasses a wide range of user-friendly enhancements and new machining strategies to advance the capabilities for accurate, efficient 3D and 5-axis machining.

High-Speed Milling Spindle Enables Lights-Out Machining

NSK America’s electric i-Speed5 spindle system eliminates the need for motor cables or air tubing. Variable-speed system integrates with control system for complete tool changeability.

Affordable CNC Power Skiving Machines

Distributed in North America by Helios Gear Products, YG Tech’s NEOPS 200 and NEOPS 400 NEO combine an affordable power skiving solution for profitably producing gears with domestic technical and engineering support.

Cloud-Based Operations Software Simplifies and Optimizes Manufacturing

Global Shop Solutions’ Cloud ERP combines maintenance-free software and speed with quick and simple, automatic cloud-based data backups. Files and data are never lost; updates and maintenance are done in-house so users always work with the most up-to-date version.

Three Multiple-Machine Cells for Lights-Out Production

GF Machining Solutions developed three model machining cells to showcase highly productive turnkey manufacturing systems. They demonstrate everything from simple pairs of machines and robots to mixed-machine configurations for advanced hybridized additive/subtractive machining strategies.

5-Axis CNC Machining Training Via Digital Twin

To help develop the next-generation manufacturing workforce, FANUC’s Machining Simulation for Workforce Development software teaches users how to set up and operate three common 5-axis milling machines.

High-Performance Lathe

Four models of EMCO’s Maxxturn 45 lathe offer various tailstock, counter spindle, axis, and tool options for producing complex turned and milled parts 4.72 inches (120 mm) long that weigh up to 4.4 pounds (2 kg).

Latest CAD/CAM Software Release Streamlines Production From Setup To  Completion

Mastercam 2021 from CNC Software increases machining productivity and lowers overall production costs with improvements in multi-axis capabilities, turning and turning-related applications, and safety.

CNC Machine Tool Builder Enhances Cutting Software

The latest version of ANCA’s CIMulator3D streamlines tool development with time-saving and user-friendly offline tool path simulation and a hub that automatically analyzes cutting tool design to avoid costly collisions and missed calculations.

Officials Ink Agreement on Defense Production Act Loans

A memorandum of agreement, originating from an executive order, gives U.S. International Development Finance Corp. authority to extend $100 million in loans for projects that help re-shore or strengthen domestic supply chains for COVID-19-related equipment and supplies.

ESPRIT Announces Extended Support for Mazak Smooth Ai CNC

DP Technology, parent company of ESPRIT CAM, has created a streamlined machining experience with ESPRIT’s digital twin inside the CNC. Users can preview the entire machining process virtually on the CNC before executing their program it.

COVID Innovations a Prelude to U.S. Manufacturing Resurgence

Manufacturing Expert Lisa Anderson says technologies and innovations sparked by COVID-19 are key contributors to the coming rebound.

Handling Systems International, Inc. Releases Dealer Quotinator

Online quote tool gives dealers 24/7 access to quotes and drawings. Considering the high demand for H.I.S.’s NikoRail enclosed track cranes, fast turnaround and well as expedited bill of materials to the shop floor will prove valuable to the company and the marketplace.

SMW Autoblok Launches SMW-Electronics

New division specializes in products to meet the demands of Industry 4.0. Chief among its offerings: Non-contact inductive couplers, sensors and measuring systems, and electro-mechanical clamping systems.

Power Chuck Saves Spindle Wear and Tear

SMW Autoblok’s HFKs-2g high-precision power chuck delivers twice the grip force than standard 3-jaw chucks. Use it for high volume lathe and mill turn center applications including heavy-duty precision machining of easily deformed workpieces.

Exact Metrology Provides Updates on PolyWorks Inspector and Hexagon Romer

Watch the informational videos on PolyWorks Inspector and Hexagon Romer Absolute Arm on YouTube. The multi-piece editing function added to PolyWorks Inspector is described, and an online tutorial shows how to make sure the Hexagon Romer Absolute Arm is still in calibration.

COVID-19: What It Means for Metals Manufacturing

pwc offers practical steps for responding to the coronavirus crisis. The financial institution also shows results of a U.S. Pulse Survey asking CFOs for their top 3 concerns with respect to COVID-19?

Custom Full-Grip Jaws Securely Grip the Workpiece

Special pie jaws from Dillon Manufacturing are designed to reduce part distortion by distributing gripping pressure across the workpiece. Customized to your specs for height, diameters, materials and configuration, they’re offered in a choice of four serrated designs.

Bring On Your Heaviest Parts for Cleaning

Renegade’s model Fl 9000 7048 HD is a heavy-duty, front loading aqueous parts washer ready designed for wide ranging industrial operations. With convenient automated features, it’ll clean the grease, oil and lubricants off large parts and equipment components.

Free Trial of CNC Virtualization Platform

FANUC’s CNC GUIDE allows users to learn how to operate controls, create part programs and test designs in a virtual environment on a PC. FANUC’s U.S. customers can take advantage of the offer till the end of September.

Pandemic Paves Way for Accelerated Reshoring

Companies with local supply chains fared better during the pandemic than those that did not. Meanwhile, COVID-19 has caused chaos in tightly interconnected global supply chains, and now companies are rethinking, shifting, shortening and reshoring them.

Mobile Welding Fume Extraction with 2X the Filter Surface

Designed with a unique round storage filter, KEMPER’s SmartFil offers long service life and a winning combo of price and performance. Featuring a 360-degree rotating exhaust hood, the compact system filters more than 99.5 percent of alveolar dust particles.

WEMA Grinding Machines Enter North American Market

The full line of WEMA grinding machines is now available through German Machine Tools of America. The line includes internal, universal, external, roller bearing, and customized solutions.

High-Production Former Lowers Cost Per Thread

Walter USA’s TC470 Supreme thread former combines a new geometry with more forming edges than comparable formers. Coating and surface treatment increase tool life, productivity, and process reliability in high-volume machining.

Versatile Collet Chuck System Outperforms Conventional Jaw Chucks

Speedgrip Chuck Company’s standard external collet chuck system combines the benefits of high-precision workholding with in-stock availability to increase precision and productivity.

Change Chucks in Under 3 Minutes with Switching System

SMW Autoblok’s CCS adapter increases operator productivity by providing automatic push-off and easy mounting to traditional or custom workholding including 2-jaw chucks, 3-jaw chucks, collet chucks, mandrels, and manual fixtures.

Collet Chucks Provide Flexibility Without Compromising Runout Accuracy

Available in a wide variety of toolholder lengths and diameters for optimal rigidity and clearance, Samchully Workholding’s SK series provide 1 micron runout accuracy as well as three times better runout repeatability and double the gripping force of a comparable ER collet chuck.

New Blending and Grinding Wheel Size Meets Industry Demand

Rex-Cut Abrasives is improving the daily grind for customers worldwide by manufacturing three types of Type 27 depressed-center grinding and blending wheels in a 6-inch version.

Give Conventional Lathes Coolant-Through Capability In Minutes

Rego-Fix reCool systems are an affordable, low-maintenance way to retrofit static or driven tooling systems with internal coolant capabilities, enabling substantial improvements in tool life and productivity.

Tube-Burnishing Tools Eliminate Secondary Operations and Setups

With the full lineup of Elliott Tool Technologies tools that produce a surface finish of 4 Ra to 8 Ra, Monaghan Tooling Group has the capability to handle virtually any burnishing project.

Press Brake Tooling For Virtually Any Bending Challenge

Mate Precision Tooling supplements its extensive range of standard hardened and precision-ground press brake tools with modified standard and custom designs for special bending challenges.

Contour Grind from The Solid to Profile Depths of Up To 15 MM

The U.S. arm of the German firm LACH-Form GmbH & Co. Diamond Engineering KG, Lach Diamond has manufactured polycrystalline diamond (PCD) and cubic boron nitride (CBN) tooling for metalworking since 1973.

Plug-and-Play Intelligent Screwdriver Drives ROI

OnRobot’s Screwdriver can be deployed and redeployed for different applications in minutes. Its built-in smart features – including precise torque and embedded axis control – simplify programming and drive productivity.

Fabrication Windfall: Machine Control Hardware, Software and Cloud-Based Services

Take a look at Siemens’ solutions and services for the fabrication and additive manufacturing industries. Noteworthy in the lineup: Sinumerik Motion Control (MC) system, an open, industrial PC-based controller with embedded CNC and PLC.

Mazak Launches Holistic Digital Experience for Customers

Machine tool manufacturer elevates customer experience with robust ‘All Axes LIVE’ online events, plus 360 Kentucky campus tour and Virtual Technology Center. Tune in free on Aug. 11.

New Millerbernd Building to House Ring and Cylinder Production

The Minnesota manufacturer will complete the facility before the end of 2020. As plans for increased capacity there take shape, the company will reconfigure layout at its current campus where Pole and Airfield Ground Lighting business units will continue.

Bring Team Back Safely with Contactless Forehead Thermometer

Dynabrade’s DYNA-FAST – Foot Activated Screening Thermometer ­– is a fast, easy way for every person to self-screen before heading into your building. They tap their foot on a button to activate and see their temperature in a mirror.

So Simple Even a Beginner Can Use It: Instant Feedback Minimizes Programming Errors

By automatically calculating the user’s orientation relative to the robot, Yaskawa Motoman’s tablet-based Smart Pendant eliminates the need to use conventional X, Y, Z coordinates. No hard copy manuals required, either.

Single-Step Bin-Picking Solution Greatly Lowers Cycle Times

Yaskawa Motoman’s turnkey MotoSight 3D BinPick handling system uses just one camera to identify randomly placed parts. Three camera models are available to cover a range of part and bin sizes.

Autonomous Transporter Forges the Most-Efficient Path Through a Job Shop

The strongest and most recent addition to the LD Series of autonomous mobile robots from Omron Automation Americas moves 550 pounds (250 kg) while enabling manufacturers to control a fleet of 100 robots using a single system.

7-Axis Cobot With Fast Teaching and Simple Controls

Armed with torque sensors in all 7 axes that detect and immediately react to contact with a human coworker, KUKA’s LBR iiwa eliminates the need for safety fences for true human-robot collaboration (HRC).

Complex Sealing And Under-Body Coating Are No Match For This Robot

With a maximum reach of almost 9.5 feet, 33-pound payload, and 7 axes, Kawasaki Robotics’ automotive-industry BU015X robot is ideal for sealing tasks through windows and inside vehicle bodies. 

Link Sheet Metal Storage And Processing In One Completely Automated Process

KASTO’s manipulator for automated sheet metal handling saves time and provides cost advantages by seamlessly connecting the company’s fully automatic storage systems with laser cutting machines made by a range of manufacturers.

Air Hoist Lines for Fast Lifting in Demanding Industrial Settings

Move heavy parts, components and material quickly and confidently with two Harrington Hoists models: the TCK Series and lube-free TCL Series. Cast iron housing ensures strength and durability; adjustable limiter automatically blocks air flow when an overload is detected.

Ergonomic Lifting Devices Act Like Extension of the Operator’s Arm

Gorbel’s G-Force and Easy Arm intelligent lifting devices (ILDs) bridge the gap between traditional lifting solutions and completely automated robotic solutions. They provide a combination of pinpoint precision and speed that hoists and air balancers can’t achieve.

America’s Structural Steel Industry Remains a Success Story

Deemed essential businesses, structural steel mills not only didn’t close up during the pandemic but aren’t experiencing shortages in steel supply, one producer says.

Software Helps You Run a More Profitable Shop Floor

Available with three plan options, Freedom IOT’s Smart Manufacturing Platform provides real-time data collection and custom solutions for any size shop, any machine type, any brand. The software helps you get the most out of shop-floor assets and maximize profitability.  

Artificial Intelligence-Powered CAD Sketching Technology

Siemens’ NX Sketch software offers unconstrained concept design sketching within the 3D environment to help increase productivity. Remarkably, NX can recognize tangents and other design relationships to adjust on the fly.

Reshoring Is Increasingly Appealing to Casting Buyers

The growing U.S. manufacturing trend toward reshoring means many companies are seeking domestic-made products. On the investment casting front, Franklin Bronze Precision Components says it can shorten supply chains and offer fast part delivery for manufacturers.

Hold on Tight: Fast, Versatile Holding Solution for Welders

Magnetic V-Pad clamps from Industrial Magnetics, Inc. use dual pivoting magnetic heads to hold workpieces at up to 180 degrees. Use them for repetitive applications because set-up and positioning are quick and easy.

Material-Recycling System Cuts Processing Time By 85%

Vac-U-Max’s recovery system for additive manufacturing extracts unused metal powder from the printing bed and filters it to be reused. The closed system provides a safer work environment because the operator never comes in contact with the powder.

Self-Contained Electrostatic Coolant-Mist Collector

Attach Parker Hannifin’s self-contained SmogHog SHM Machine Mount (MM) onto equipment to collect coolant mists from CNC machining, cold forming, sawing, lathes, and stamping. Easily integrates with machine tool controls for automated operation.

Portable, Magnetized Tool Holder Goes Wherever You Work

The award-winning ToolMat from Master Magnetics sticks to any flat or curved ferrous metal surface to organize and hold tools and small parts whether you’re working in the shop or on a jobsite.

Pendant Application Provides Common Interface for Two Power Source Brands

Does your shop use Lincoln Electric or Miller power sources? If so, Yaskawa Motoman’s universal weldcom interface (UWI) enables welders to easily control any process or parameter including amperage, voltage, and wire feed speed.

Flexible High-Volume, High-Performance Welding Capability

Yaskawa America’s ArcWorld 6000 pre-engineered workcells featuring Motoman AR-series arc welding robots come with virtually everything you need to get up and running quickly and safely. Available in one-, two-, or three-robot configurations.

High-Carbon Metal-Cored Wire For Caster Roll Rebuilding

Lincoln Electric’s Lincore 420HC-S metal-cored wire for submerged-arc welding (SAW) may be used where higher hardness is required and on work rolls and backup rolls when water spray causes pitting on tool steel deposits.

3D Precision Welding Tables Simplify Part Handling

With loading capacity up to 20,000 pounds, Bluco’s high-tolerance 3D welding tables are hardened to protect against spatter buildup, provide a corrosion-resistant surface, and come with a lifetime warranty.

Orbital Welding Controller With Touchscreen Interface, Data Analytics

The Model 317 from Arc Machines features the first orbital welding controller that manages data. The system improves performance and increases production efficiency by gathering and presenting information that enables pipe fabricators to better control the weld.

Cortec Can Keep Your Idle Equipment from Going Rusty

Cortec Corp. provides expert guidance and a broad range of solutions to corrosion. Here are some scenarios that offer a glimpse at where to start minimizing loss.

BVC Interface, Additional Inch Sizes for Hydraulic Chuck Line

Big Kaiser’s HDC jet-through hydraulic chuck line is designed for high-precision 5-axis machining. It’ll fit practically any application in the automotive, aerospace, medical, and die and mold industries.

Plasma Power Source Cuts 20% Faster

Ultra-Cut 130 is the high-precision system from Thermal Dynamics Automation with 30% more power than its predecessor. With a compelling price point, it’s got the 3/4-inch market covered.

Need Small-Diameter Deep Holes? Here’s Your Micro Drill

Walter delivers high precision and productivity with the Supreme DB133, a solid carbide micro drill that prolongs tool life in steel, cast iron and nonferrous materials. They’re available in diameter range from 1/32-5/64 in. and 0.5 to 2.95 mm

High-Precision VMC for High-End Die and Mold Machining

Methods Machine Tools has introduced the OKK VB53a vertical machining center to the North American market, giving operators 50% more accessibility than conventional machines. They’re designed for less vibration to improve final surface finishes.

Palletizer’s Robot Arm Simplifies Complex Processes

With a compact design that consumes 40% less space, Flexlink’s RI20 can be relocated in a few hours and used in multiple lines in a single day. Meanwhile, operators and robots can safely coexist on the production floor.

Fast-Access Storage Saves the Day for Metal Products Specialist

The increased demand in the cut-to-size sheet segment was making storage space tight at AMCO Metal Service GmbH’s premises in Germany – then they discovered KASTO’s Unigrip 3.0 storage system that increased productivity and fast access to materials and finished parts.

NADCA’s 2020 Die Casting Congress & Tabletop Goes Virtual

Mark your calendar for Oct. 20-22 – registration opens in July. The association will offer tutorials to familiarize all participants and presenters with the event’s digital platform.

Covid Survey: All Manufacturing Shops Are Open

But manufacturing industry respondents in Harbour Results’ second COVID-19 Study predict a 25% drop in revenue. A third of production shops are increasing North American sourcing, and nearly all say they applied for federal funding to support the retention of staff.

Xometry Launches U.S. Custom Manufacturing Stimulus Plan

All its U.S. customers are being give a $50 credit to use for making parts with any Xometry process. The credits are good through Aug. 31.

Automatic-Indexing Vertical Tilt-Frame Band Saw

Amada Machinery America’s Marvel Series vertical tilt-frame band saws for cutting structural steels include the high-speed VT5063SW. The machine’s graphics-based control software with material selection chart and customizable material library enables operators to easily program and store 500 jobs.

You Are Now Entering a New Welding Era

ADDere’s laser hybrid wire welding system achieves single-pass welding for thick plate fabrication – on material up to 25 mm. But speed is far from compromised at 60 inches per minute.

Association for Advancing Automation Launches Five Virtual Events

RIA Robotics Week announced as trade group moves fall conferences online.

Work Instruction Solution Pushes Pset Straight to Smart Assembly Tools

Keep your manufacturing ‘tribal knowledge’ intact and face workforce deficiencies with confidence using VKS’ upgraded ToolConnect loT. Employees like receiving digital work instructions in real time ­.

Welder’s Stick Electrode Resists Moisture for 24 Hours, Not 9

Lincoln Electric’s Excalibur 7018 XMR exceeds AWS requirement for low moisture content by 15 hours. Use it where hydrogen cracking is likely, such as fabrication in structural, pipeline, chemical processing and ship building industries.

3DEO Ships 150,000 Production Parts

Founded just four years ago, the milestone demonstrates 3DEO is realizing its mission in the metal additive manufacturing market.

transfluid Opens U.S. Subsidiary

Housing offices, a parts warehouse and a showroom, the Greenville, S.C. facility will help strengthen the company’s local service. It will be staffed with personnel who received intensive product training at transfluid’s headquarters in Germany.

Flap Discs with Trimmable Backing Plates

Klingspor’s Titan flap discs are designed to provide a cooler grind. You’ll be able to use more of the disc thanks to backing plates you can trim – and trim costs at the same time.

Configurable Tower and Warehouse Automation Systems for Laser Cutting

Customize the MOVit series of TAS and WAS from LVD Strippit for your LVD Phoeniz and Electra laster cutting machines. Both systems offer the option for unloading directly on the machine.

Meter Measures Compressed Air Pressure and Flow

Displaying values on a bright LED screen, Pressure Sensing Digital Flowmeters from EXAIR come with everything you need for installation. You can add another layer of protection for equipment with an optional low-pressure alarm.

Rugged Cobot Offers 20-Kilogram Payload for a Wide Variety of Tasks

The industry’s first IP67-rated collaborative robot, Yaskawa Motoman’s HC20XP is particularly well-suited for use in damp and splash-prone environments such as food processing. Two speeds optimize cycle time based on risk assessment and process requirements.

Flexible High-Volume, High-Performance Welding Capability

Yaskawa America’s ArcWorld 6000 pre-engineered workcells featuring Motoman AR-series arc welding robots come with virtually everything you need to get up and running quickly and safely. Available in one-, two-, or three-robot configurations.

Linear Actuator Provides 50,000 Pounds of Force

Designed as an alternative to hydraulic cylinders, Tolomatic’s extreme-force electric actuators provide long life and reliable performance in demanding conditions. The RSX128 represents a 60% increase in bidirectional maximum force.

Updated ERP Software Improves Usability and Performance

Developed specifically for manufacturers, the SYSPRO enterprise resource planning (ERP) platform automates and integrates business processes to improve production, inventory control, and reporting. Recent enhancements enhance security, compliance, traceability, and tax reporting.

Standard Multispindle Drill Line Provides Extensive Flexibility

Suhner Industrial Products’ extensive POLYDrill family provides drilling capacities from 0.06 inch to 1 inch (1.5 mm to 25 mm) and speeds of up to 20,000 rpm.

Redesigned Machining Block Spindle Is 25% Faster

An AC inverter drive on the BEX 15 high-speed block spindle from Suhner Industrial Products increases spindle speed to 23,000 rpm at 87 Hz. Two slide-assembly mounting options enable multiple operations.

Peen and Wash Simultaneously With Shotless Process That Uses Only Water

Sugino Machine adds waterjet peening with up to 5-axis CNC control to its lineup of equipment that uses water to atomize, deburr, and clean. Peen inside holes, tubes, and cavities without masking or the waste and mess of standard shot peening.

Cost-Cutting Gundrills for Medical Device, Instrument Deep Hole Drilling

Star SU’s single-flute solid-carbide gundrills are engineered and manufactured to meet part print requirements when working with the complete range of titanium and stainless steel materials.

Collet Chucks Provide Flexibility Without Compromising Runout Accuracy

Available in a wide variety of toolholder lengths and diameters for optimal rigidity and clearance, Samchully Workholding’s SK series provide 1 micron runout accuracy as well as three times better runout repeatability and double the gripping force of a comparable ER collet chuck.

5-Axis Machine Optimizes High-Performance Cutting Tool Geometry

Rollomatic’s 5-axis LaserSmart 510 laser-cutting and ablation machine produces a superfine and cost-effective diamond-coated cutting edge with a surface finish that isn’t possible with EDM, electro-discharge (EDG) or grinding.

Updated AC Servo Motors, Amplifiers, and Motion Control Units Facilitate Predictive Maintenance

The latest iteration of Mitsubishi Electric Automation’s Melservo-J5 motion control products uses high-speed, high-precision control to maximize machine performance and combines operational technology (OT) and information technology (IT) into a single integrated network.

Must-Have Technical Reference Releases 31st Edition

Since first published more than 100 years ago, Machinery’s Handbook has been considered the principal reference tool for engineers, designers, drafters, metalworkers, toolmakers, and machinists.

KUKA 2020 Product Introductions Include…

The German industrial robot manufacturer and automation solutions provider plans to introduce a robot with the largest work envelope in the medium-payload-class to the North American market and an online service portal during the International Manufacturing Technology Show in September.

Railroad Industry Uses Kays Engineering Boring Technology

Custom DeHoff 3060 boring machine features Beckhoff CNC controls and 40-horsepower spindle motor with 4-speed gearbox to meet rigorous material-removal requirements. Workpiece loading and fixturing can also be customized.

Flexible PVD Coating Machine Provides One-Third More Capacity

IHI Hauzer’s Flexicoat 1250 batch-coating machine for physical vapor deposition (PVD) lowers cost per coating by featuring a 33% loading increase compared to its predecessor. Fixtures are fully compatible with the older machine’s fixturing.  

Cloud-Based Operations Software Simplifies and Optimizes Manufacturing

Global Shop Solutions’ Cloud ERP combines maintenance-free software and speed with quick and simple, automatic cloud-based data backups. Files and data are never lost; updates and maintenance are done in-house so users always work with the most up-to-date version.

Next-Generation CSD Series Twin-Spindle Lathe

An upgrade to the CSD-300 twin-spindle lathe, the front-facing CSD-300II from Fuji Machine America is more robust and loaded with new-or-improved features for faster and easier operation than its predecessor.

CAM Software Supports Two Additive Manufacturing Processes

DP Technology has tweaked its flagship Esprit CAM software platform to serve a growing fabrication market: 3-D metal printing using powder bed fusion (PBF) and directed energy deposition (DED).

Quick-Change Nuts Cut Jaw Change Time By At Least 50%

Ideal for workholding applications that require durability and high strength, such as high-speed machining, Dillon’s Fast-Trac jaw nuts provide more productivity per square foot of manufacturing space. They convert standard chucks 6 inches to 24 inches in diameter into quick-change chucks.

An Industrial Band Saw for Virtually Any Application

Cosen Saws, North America plans to showcase at least four fully automatic band saws suitable for high-volume production as well as a jack-of-all-trades utility toolroom band saw at IMTS.

Perform Virtually All Turning Processes with One Tool

Ceratizit offers the first standard FreeTurn indexable inserts for its high dynamic turning (HDT) system. The system greatly enhances the productivity of a single milling machine by combining multiple-propertied inserts with variable approach angles.

CBN Honing Tool Tackles the Toughest Metals

Brush Research Manufacturing’s Flex-Hone finishing tools are available with cubic boron nitride (CBN) abrasive, which combines the highest hardness with excellent toughness for success with difficult-to-finish surfaces.

Chip Blower Automates Cleaning of Parts and Tables

BIG KAISER’s Chip Blower helps machines reach maximum productivity levels by safely and efficiently removing coolants and debris. The blower complements the ChipFan the company introduced several years ago.

Overhead Fan Cost-Effectively Cools Equipment and Employees

Big Ass Fans’ Powerfoil D is the only direct-drive overhead fan designed to withstand excessive heat, dust, and other stresses common in fabrication and machining job shops. Diameters: 8 feet to 24 feet.

Portable Rigging Kit Moves Components, Assemblies Up to 17 Tons

Gotta move a press brake, machining center, or any other piece of equipment that’s less than 40 feet long? AeroGo’s all-in-one rigging kit ensures safe transfer using compressed air and lightweight overlays.

Digital 3-D Sensor for Milling and Eroding Machines

Tramming in a workpiece or fixture to a machine, measuring lengths and depths, checking flatness, or aligning workpieces and vise? Haimer USA’s 3-D sensors make locating the edge in XYZ as easy as 1-2-3.

Air-Powered Belt Replaces Tedious Hand Filing And Sanding 

Dynabrade’s Dynafile grinds, deburrs, blends, and finishes normally inaccessible areas on metal, plastic, fiberglass, and other composites, and does light corner weld removal and blending of welds. Belt-tracking system ensures trouble-free operation.

3-D Precision Welding Tables Simplify Part Handling

With loading capacity up to 20,000 pounds, Bluco’s high-tolerance 3-D welding tables are hardened to protect against spatter build-up, provide a corrosion-resistant surface, and come with a lifetime warranty.

Hold Onto Large Parts Without Letting Go Of Precision, Speed, and Consistency

Consisting of a base plate and components, Bluco’s modular fixturing systems cut setup time in half compared to manually tooling up. The company can customize extra-large fixturing kits featuring base plates up to 20 feet.

Multipurpose Fabrication in One System

With OMNIAtech, Soitaab combines plasma cutting and bevel cutting with a host of heavy fabricating functions that are easy for operators to use. Accessories include a variety of markers and a drilling head with automatic tool changer.

Most Manufacturers Stay Open During Pandemic

NAM CEO Jay Timmons: “Manufacturers have proven that with our grit, determination and patriotic spirit, we can overcome any challenge facing the nation.”

Big Leap for Fiber Laser Welding

The HighLight FL4000CSM-ARM fiber laser from Coherent achieves advanced, more stable welding results with high thermal conductivity metals. Its dual beam output creates high laser intensity, so material doesn’t heat up.  

World Economic Forum Report Examines COVID-19 Impact On Advanced Manufacturing

The Global Network of Advanced Manufacturing Hubs (AMHUB), which includes Michigan-based Automation Alley, published a white paper that presents best practices to survive and thrive post-pandemic. Regional angles across the globe are shared in the downloadable white paper.

Double-Duty Brush Washers Clean and Lubricate Before Stamping

Handling material up to 84 in. wide, Automatic Feed’s coil-fed lubricant brush washers continuously clean debris while an automatic grease system lubricates the roll bearings. Result: great surface quality and reduced downtime for maintenance. 

Lightweight, Adjustable-Angle Tooling Unit for the Pressroom

Set Bilsing’s swivel unit tooling to the exact angle you need, +/- 45 degrees. It’s 30 percent lighter than other models and, with a compact design, it’s 20 percent smaller, facilitating accessibility in tight applications.

Emuge Celebrates 100th Anniversary

One-hundred years of innovation and precision are the hallmarks of EMUGE-FRANKEN, manufacturer of cutting tool solutions. In 1920, Founder Richard Glimpel started his company with one invention – one century and an acquisition later, his son leads a company employing 1,900 with sales representation in 52 countries.

Glebar Acquires ECG Specialist Everite Machine Products, Inc.

The deal positions Glebar to offer electrochemical grinding solutions to its expanding customer base. They add 70 years of experience and deliver burr-free cutoff, surface grinding, point grinding, and vertical grinding solutions.

Why Fuel Cell Engineers Should Consider Photo Chemical Etching

A bipolar plate manufacturer, Precision Micro, contrasts the shortcomings of traditional metalworking and hydroforming with the photo etching process for this application. You’ll also discover which metal shows the most promise as an alternative for bipolar fuel cell plates.

AI-Driven Straightening System Shrinks Cycle Times Up to 80%

Use Coldwater Machine’s solution to straighten tubes and bars made from many types of metals automatically, without operator intervention. Once sensors create a profile of the tubes or bars, a servo press bends the material over the servo’s length till straightening requirements are achieved.

Widely Compatible CAM Probing Cycles for Better Setup, Accuracy

DP Technology, maker of the ESPRIT CAM software, offers a probing option that works with many CNC machines and probing manufacturers. Shops can expect improved part consistency and quality while reducing operator intervention.

Reduce Piercing Time Up To 40% on Thick Steel

Thermal Dynamics Automation’s new QuickPierce function speeds the piercing time on 400-amp cutting systems. Their cost calculator demonstrates long-range savings you can realize, thanks to improvements that extend the life of 400-amp consumables.

Save Time, Reduce Human Error with Document Management Software

ESAB’s Weldcloud Notes for generating and managing PQR, WPS and WPQ helps QC personnel and welding engineers monitor the many facets of the welding project – including compliance. It’s also an efficient online tool to track individual welder performance.

Produce Complex Geometries with Single-Process 3D Cutting System

BLM Group’s LT360 laser cutting system provides 6-axis cutting flexibility that’s fast and easy to program. Its capacitive height sensing feature gives you freedom to truly cut any 3D piece at 360 degrees.

Cutting Software’s Collision Prevention Can Shave Downtime 80%

Lantek’s 2020 version contains more than 100 improvements that emphasize process efficiency as well as remote working for users. Lantek Expert, Lantek Flex3d, Lantek Integra, and Lantek MES Manager have evolved with algorithms to meet market needs.

Flat Pack Laser Alignment Modules

BEA Lasers’s low-profile FPL laser diode modules are fitted with two mounting options and offer red or green laser output. Chances are, your application is listed among the industries using them.

Whatever the Surface, Find Your Finish Here

Weldcote offers a full line of surface conditioning products for all kinds of metal materials. From ultra-fine finishing to removing rust and paint, the wheels and pads for even hard-to-reach areas are covered in this lineup.

Bystronic Completes First U.S.-Assembled Fiber Laser Cutting Machine

Showing the company’s commitment to the North American market, the milestone is magnified by the addition of 8kW and 10kW fiber laser power to the next generation BySmart Fiber 3015. By fall, Bystronic plans to begin assembling its BySmart Fiber 4020 at the same Midwest facility.

FDA- and MDR-Compliant Process Monitoring for Medtech Industry

maXYmos TL ML from Kistler delivers 100% testing of devices as well as the manufacturing environments where pharma and medtech products are made. Proof of quality is a liability shield and can also speed the process of bringing innovation to market.  

3DEO Achieves ISO 9001:2015 with Dynamic Process Control

LA-based company says it’s poised to become the next generation of manufacturing. Their ISO certification took half the usual required timeframe thanks to the factory’s quality production methodology from the beginning.

Choose the Right Die Material for High-Pressure Die Casting

In the HPDC industry, steel selection can be the most costly problem in the supply chain. An Uddeholm expert discusses how to solve the major causes of die failure: heat checking, soldering, erosion and cracking.

Real-Time Machining Simulation for Digital Dentistry

ModuleWorks, Bosch Rexroth and CIMT combined their respective simulation, CNC and milling expertise to create new efficiencies for dental labs and practices. An operator can simulate the dental machining process offline and fix problems before the real job begins.

Automated Laser Cladding for 3D Metal Additive Repair

Optomec integrates Fanuc LRMate 200 robotic loading with its Huffman line of production 3D metal additive repair machines for high-volume turbine work and myriad industrial applications. Autonomous batch processing expedites cycle times and frees the operator to add value elsewhere.

Accelerate New Product Intros with Machine-Agnostic Data Exchange Format

Siemens has extended its ODB++ data exchange format for a complete end-to-end digital solution covering design, process, and manufacturing information flows. A complete digital twin of the electronics manufacturing flow helps users realize their Smart Factory or Industry 4.0 initiatives.

A Helping Hand to Open Doors – But Without the Hands

The Arm-Pull from Industrial Magnetics, Inc. builds on the company’s successful Foot Pull concept this spring – now everyone in your building can reduce germ spread by using their arm to open swing-style doors.

N.Y. Electronics Co. Designs, Mass Produces FDA-Approved Ventilators – In Under a Month

ABB helped Boyce Technologies repurpose their advanced manufacturing facility to start making 3,000 Spiro Wave ventilators in record time for New York hospitals. Robots were key to making it happen in a hurry.

Consider Retrofitting Obsolete CNC Functions

Servo Products’ Orion CNC retrofit package helps gives job shops an affordable alternative to replacing a whole milling machine. By replacing or adding controls, low- to mid-volume operations can reduce downtime and jack up profit margins.

Flange Fitting Welding Station Can Remove Need for Crane

Pemamek’s PEMA FF station safely handles bulky tower sections and, depending on part size, you might not need a crane – and its skilled operator – for these challenging applications. It’s also equipped to accommodate diverse flange designs.

Low Cost Monitor for Welding Titanium and Stainless Steel

Huntingdon Fusion Techniques HFT developed PurgEye Nano as an entry level, plug-and-play monitor for oxygen level requirements as low as 10ppm. It gives the welders exact oxygen readings inside the pipe so they know when to begin.

Two-in-One: Portable and Central Industrial Vacuum Cleaner

Vac-u-Max’s Model 1050 chows down 10,000 lbs per hour of the densest metal debris. Move it around on it’s large wheels and casters to use like a portable vacuum, or convert it easily into a long-distance central system.

The Multi-Material Mill That Saves Money

Because Walter’s Xtra·tec XT M5130 shoulder milling cutter tackles so many types of operations and materials, owners can cut their tooling and administrative costs. It’s a universal mill that’s useful in the energy industry and die and mold-making.

Machine Turns the Tables on Conventional Part Rotating

Compatible with robotics, Teqram’s EasyFlipper uses pneumatically powered tables to turn large, heavy parts upside down in a mere five seconds, a fraction of the time when using cranes and crowbars. Best of all, it takes employees out of harm’s way.

Coating Chemistry Ingenuity Stands Behind Stainless Steel Turning Results

Seco Tools’ Duratomic TM grades has thermal and mechanical properties as well as chrome-colored Used-Edge Detection technology to minimize waste. With new geometries and chipbreakers, three grades are tailored for distinct application demands.

Assembly Table Built Fast ’n Flexible for Ventilator Manufacturers

Rack Engineering Division delivers versatile work table in a tight turnaround to support manufacturers responding to the rapid needs for ventilators. The essential storage and assembly solution features adjustable-height legs, an onboard power strip, tools rail and bin shelf.  

3-Brand Cutting Tool Collection for Maintenance, Repair, Overhaul Pros

Dormer Pramet has grouped an array of drills, taps, dies, reamers, end mills and rotary burrs for MRO applications. The program makes it easy to select the right tool for the material and operating conditions and includes some of their most popular drills.

Indiana Tech Student Awarded PCI/Gema 2020 Scholarship

Molly Sanchez, who is studing Industrial & Manufacturing Engineering and pursuing a career in powder coating, was chosen for the PCI/Gema 2020 Scholarship.

Electrochemical Point Grinding System Nails a Needle Point Application

Tridex Technology’s PGS-100 provides an accurate process that eliminates taping, pre- and post-processing and deflection, while allowing for quick set-up and changeovers. The burr-free solution is also CE and ISO 13849 certified.

Thrufeed Grinding Machine Processes Carbide Cutting Blanks in Small Footprint

Glebar’s GT-610 EZ centerless grinding machine was developed while meeting a customer’s challenging specs for cylindricity of 2 microns over a 4”-long part. That solution is now commercially available for grinding an array of hard materials.

Digital Manufacturing Platforms Strengthen Cybersecurity Measures

Do any of your processes rely on an outdated operating system? This enhanced operational technology (OT) endpoint protection prevents unplanned shutdowns via stronger asset detection and vulnerability response capabilities.

Companies Partner to Protect Integrity of Digital Supply Chain

Siemens Digital Factory partner Identify3D Inc. develops software that enables complete monitoring of and, as needed, lockout of a part program to protect a manufacturer’s intellectual property and ensure production quality.

Interactive Microlearning Courses On Cybersecurity Awareness

Mobile-friendly eLearning Brothers Cybersecurity Awareness training modules keep students engaged and moving quickly through the content with short, bite-sized activities structured around the goals of ‘learn, rehearse, and perform.’

Dynabrade, Inc. Founder Walter N. Welsch Dies at 96

Walter Welsch passed away on May 16. Inventor, entrepreneur and business leader, he founded the 50-year-old company that today employs almost 300.

Autonomous Bin Picking Kit Provides the Vision Minus the Collision

Machine tending steps into a new playing field with Universal Robot’s ActiNav, where pick and place accuracy exceeds dropping into a box. With minimal operator intervention, parts are inserted into a fixture for their next step in the processing journey.

Versatile Vertical Gear Cutting Machine for Medium to Large Parts

Helios’ Hera 500 CNC gear hobbing machine harnesses advanced technologies such as servo motors and a direct-drive work spindle to meet diverse parts-manufacturing needs. Its cast iron base gives plenty of stability in tough cutting conditions.

The COVID-19 Recovery Will Be Digital: A Plan for The First 90 Days

Manufacturers are developing plans for “lights out” factories and supply chains – evidence that the rapid migration to digital technologies driven by the pandemic will continue into the recovery. McKinsey Digital experts explain how to accelerate your organization’s digital capabilities to keep pace.

Survey Says: Metal Manufacturers are Innovating During COVID-19 Pandemic

Over 350 personnel from widely diverse industries indicate the biggest opportunities lie in collaborative manufacturing, automation, supply chain, and virtual training/education. Only 37% of MC Machinery’s survey respondents expect a short-term negative impact on revenue.

Shrink Fit Machine Heats Chuck Only Where You Want

The Power Clamp Preset NG from Haimer features a new generation coil that adapts to the size of the shrink-fit chuck. With 13 kW power, it’s made for solid-carbide and HSS tools from 3 mm to 32 mm in diameter.

First Indexable Drill For 7xD Hole Depth

The CoroDrill DS20 indexable drill from Sandvik Coromant offers reliability and predictability for longer tool life in four 7xD applications. Replacing the CoroDrill 880 and CoroDrill 881 tools, the DS20 can improve tool life up to 25 percent. 

New Grooving Toolholder Ideal for Small-Part Machining

Change inserts approximately 70% faster with Walter’s G4014-P groove turning holder and double-edged DX18 indexable inserts. ‘SmartLock’ feature enables users to access the clamping screw from either side.

Laser-Based Sharpening Facilitates Machining of Ultrahard Cutting Tools

The VLaser 270 completes Vollmer of America’s range of grinding and erosion machines for tool manufacturing. Fixed-beam laser machines polycrystalline diamond (PCD) into highly precise cutting tools for chip guide notches and chamfers.

Superior Abrasives Offers Custom Flap Wheels

Can’t decide which material, grit pattern, mounting option, and/or other attribute is appropriate for a particular application? Superior Abrasives provides recommendations for more efficiently processing the workpiece.

Modular Toolholder Simplifies Swiss-Style Machining

Seco Tools’ quick-change system enables fast, easy, and repeatable insert indexing and tool changes outside of tight machine work spaces. Both cutting heads and inserts can be removed as a single assembly for quick indexing and reinstallation.

New-Generation Taps for Hardened Steel and Cast Iron

Emuge Corp.’s A-H taps penetrate materials up to 48 RC hardness. Available with or without coolant thru-holes and with TiCN coating or NT nitride surface treatment for longer tool life.

Toolholder System Improves Shoulder-Grooving Performance and Reliability  

Designed for high-volume production via CNC lathes and multispindle machines as well as automatic lathes, Walter’s G4014-P grooving toolholder and MX22-2L/R indexable inserts with two new geometries provide stability, precision, and indexing accuracy.

Compensation Nuts Quickly Correct Runout Errors and Misalignment

The newest version of Monaghan Tooling’s Reamtec easyZERO nuts feature six adjustment screws that allow for more accurate machining. Users can correct runout errors and misalignment for all round tools with virtually no scrap.

Workholding Bundles Facilitate 5-Axis Machining

Kurt Manufacturing’s pre-engineered Pyramid bundles enable clamping of three components in one fixture in a single setup. They’re standard for 12 5-axis vise models and handle parts from 2 inches to 7 inches.

Roll Form Taps for Medium-Strength Steels

Designed for forming threads with improved surface quality, Emuge Corp.’s Innoform–Steel-M line of HSSE-PM taps increase static and dynamic thread strength in medium-strength steels up to 44 HRC.

Easily Adjustable Tool Stabilizes Work on Tall Parts

Stability affects everything from profitability to employee safety. Big Kaiser’s zero-point Unilock Stabilizer 50 provides consistency by quickly and easily adjusting to new parts whether you’re machining, welding, or assembling.

Automated Nozzle Makes Light Work of Thick-Wall Welding

Pemamek’s PEMA nozzle welding solution eliminates heavy welding’s drudgery and inaccuracy. Built-in lasers scan the geometry of each layer, which the robot’s control software uses to automatically generate the ideal path for the next pass.

Don’t Risk Weld Failure by Using the Wrong Dam Material

Unlike water-based materials that leak or slip from position, HFT’s weld purge film doesn’t contain water but is water-soluble. After being used to produce quality welds on tubes and pipes, the film dissolves and washes away.

Helmet Protects Welder’s Eyes Before the Arc’s First Flash

Intelligent occupational safety: That’s what Fronius offers in the Vizor Connect.  Communicating with the power source via wireless Bluetooth communications technology, the helmet’s visor darkens as soon as the welder turns on the torch.

Portable Stick/Lift TIG Inverter Packs Unexpected Power

Weld with any stick electrode type wherever the work takes you with ESAB’s lightweight and reliable Miniarc Rogue ES 180i TIG inverter. A stable arc down to 10 amps provides the control welders need on thin metal or delicate components.

Space-Saving but Powerful Double-Arm Clamps

Individually adjustable arm opening angles and tolerance compensation enable Destaco’s Model 84A40-1/84A50-1 power clamps to minimize changeover times by giving welders more flexibility. Don’t worry about harsh operating environments because contaminants can’t penetrate the enclosed design.

Graphical Guidance Removes All Probing Questions

A software wizard for NUM’s Flexium+ CNC systems enables total automation of probe measurement on the shop floor. Operators don’t need to know G-code because the software provides visual prompts for 29 calibration, presetting, and/or measurement routines.

Profile Projector Simplifies Processing

Mitutoyo America’s M2 2D processor package is available with a PH-3515 profile projector with 14-inch touchscreen tablet. The horizontal projector is equipped with accurate linear glass scales and performs profile and fiberoptic surface illumination.

Press One Button to Change Gaging for One Part Type to Another

Marposs’ OptoFlash Xs30 meets the measuring requirements of extra small components for the precision mechanical devices and medical implants industries. The 2D optical inspection system handles 100 static measurements in 2 seconds.

Cylindrical Is a Cinch with Benchtop Laser Measurement System

Marposs’ Meclab.X’s Aeroel technology eliminates measurement drift caused by changes in room temperature. The micrometer system doesn’t require a PC and is easy for inexperienced operators to learn, so it’s ideal for common measurement applications throughout the shop.

Specialized Micrometers Solve Five Measuring Dilemmas

Mahr’s Micromar 40EWR digital micrometers address a conundrum manufacturers face every day: how to measure unique objects and surfaces in widely diverse scenarios. Wireless data transmission is available for each of the five models in the series.

Wireless Communication Capability Enables Speedy Shop-Floor Quality Control

Mahr depth gages transmit measurement data wirelessly, simplifying recording and documentation and facilitating networked production. Pocket-sized 30 EWRi travels easily all over the plant floor; 30 EWR-U and 30 EWRi-U universal gages open the door to numerous applications.

Portable Measurement Arm Meets High-Speed Scanner

Designed for Hexagon’s 7-axis Absolute Arm, the RS-Squared area scanner adds 3D laser scanning to touch probing to measure parts faster than conventional scanners. No reference markers are required, and that’s the silver bullet that keeps overall scan time to a minimum.

Free DRO Upgrade Responds to Industry Demands

The latest software for Heidenhain’s Acu-Rite family of digital readouts(DROs) features at least three enhancements designed to increase productivity and efficiency. One adds Axes Q on the axes’ names list for customers who use their DROs on optical comparators.

3D Reality Capture Puts the Whole Scene on a Screen

Available from Exact Metrology, the Leica RTC360 laser scanner generates a full model of large-scale objects with down-to-the-millimeter accuracy. Built-in Leica Cyclone Field 360 app automatically registers scans in real time, and software integrates the 3D model into the user’s workflow.

Optical CMM’s Software Does the Thinking for You

Brucker Alicona’s µCMM enables inexperienced operators to confidently and accurately measure component dimension, position, shape, and roughness. MetMaX operating software turns the coordinate measuring machine (CMM) into a planning and reporting system as well.

Double-Duty Measuring of Big Components

Combining dimensional metrology and surface roughness measurement, the InfiniteFocus G5 from Bruker Alicona provides high repeatability and vertical resolution of up to 10 nanometers. An interface equips the system for fully automatic measurement during production.

Nanopositioner’s Tip-and-Tilt Travel Is a Game-Changer

Alio Industries’ HH-30D Hybrid Hexapod offers unprecedented XY travel ranges with nanometer-level precision. Unlimited number of tool center point (TCP) locations can be programmed via forward and inverse controller kinematics.

Boring Gets Exciting When Chips Evacuate Properly

Big Kaiser’s two chip breaker inserts, with FLM 3D design, shorten cutting chips so they don’t wrap around the tool. They finish aluminum components without creating big nest of chips.

Manufacturer of the Year Outlines Company’s COVID-19 Response

At least one of this Georgia sheet metal fabricator’s 130 employees has tested positive for the coronavirus. President Bruce Hagenau shares how METCAM is keeping the rest of the team – and their families – safe.

MecSoft-RoboDK Partnership Facilitates Milling with Robots

The synergistic alliance between Mecsoft and RobotDK means milling solutions can be adapted for robotic milling applications. The RobotDK simulation software supports over 500 robot arms and more than 50 different robot controllers.

Ultimate Nesting for Punching Machines 

The latest RADAN software for sheet metal fabrication provides savings on raw materials and quicker nesting production. Users can produce more parts per sheet, so it takes less time to produce a batch – saving about 50 minutes per day for 80 nests.

3D Printing Files Open Your Door to Shutting Down Virus Spread

EMAG is sharing a free downloadable design file for a hands-free door opening device they customized for heavy-duty use at their own company. Preventing people from touching door handles throughout the day is one important layer of defense against the coronavirus.

Comfortable Sanding Power in the Palm of Your Hand

Dynabrade’s 3” diameter Dynorbital Extreme random orbital sander is ergonomically designed so it’s comfortable to hold. With 12,000 RPM and the highest horsepower rating in its class, it’s a workhorse tool for both general and ultra-fine sanding applications.

New Hires at Behringer Saws Expand Sales and Service

Together, the company’s new insides sales engineer and field service manager bring more than 10 years’ experience to Behringer.

NTMA Offers Members Discounted Web, Marketing Assistance                               

Members have access to a 15% discount on services from NTMA’s web development partner, DatAchieve Digital. Besides the business advantage of polishing your digital content and appearance, your project will result in a donation to the Meals on Wheels COVID-19 Response Fund in your company’s name. 

Morphing into Medical, Components Maker Heals Itself

Now cranking out 500,000 face shields per week, Mursix used its MC Machinery CO2 laser and wire EDM to switch gears from sinking auto parts and turned itself into a major PPE manufacturer. The company’s co-owner, a former ER nurse, hustled with her engineers to develop a medically compliant prototype that went into production within just a few days.

3D Printing in Aluminum F357 for Thin-Walled Heat Transfer Applications

Aircraft-grade alloy is ideal for additive manufacturing of aerospace, military, and defense components, making it a logical addition to VELO3D’s portfolio. The 3D printing of parts can actually replace applications where casting is used.  

Sciaky Electron Beam Welding Machine Heading to Merrill 

A Michigan-based systems integrator and solutions manufacturer will use Sciaky’s EB welding technology to fabricate critical parts and prototypes for multiple industry applications. Meeting rigid military specifications, Sciaky’s welding equipment is used to manufacture airframes, landing gear, jet engines, guided missiles and vehicle parts.

Algorithm Ends Collisions, Damaged Cutting Heads, and Shutdowns

Lantek’s  Intelligent Collision Avoidance (ICA) detects when sheet metal contours or scrap pieces pose a risk of interfering with the cutting head. And when collisions are averted, fiber laser cutting productivity soars.   

Good News for Transportation, Aerospace: DED Developed for Aluminum 3D Printing

Optomec’s LENS Directed Energy Deposition systems feature advanced capabilities for use in additive manufacturing and repairing aluminum alloys. Its process parameters for aluminum alloys now provide excellent surface finish, high deposition rates and a density of ~99.9%, says applications engineer.

The Great Ventilator Race: Custom Tooling Order Demands Speed Plus Precision

Monaghan Tooling put a new spin on rush order when their distributor’s customer required a specialized burnishing tool for a ventilator component – deeply motivated team collaboration took the job from PO to machining floor in under 24 hours. Engineers determined that a flat-face, multi-roller burnishing tool was the ideal way to achieve the necessary fine micro-finish.

Compact Tube Configurations Made Simple

tranfluid’s MB 642 mobile bending machine will fabricate all kinds of tubes used in hydraulics, including those with thin tube walls. But this bending system is so compact, all you need is one square meter of production area in which to operate.

Sky’s the Limit with 5-Axis Machining Center’s Applications

Enter into the high-quality machining of GROB Systems at doable cost threshold with the Access Series 5-axis machining centers. The G350a and G550a models feature a rigid horizontal spindle axis optimally positioned close to the operating point with guaranteed maximum accuracy and precision.

VELO3D’s First Meter-Tall 3D Metal Printer Sold to Knust-Godwin

The next-generation Sapphire machine will print up to 1 meter in height, making it the tallest laser-powder additive manufacturing system. It’ll debut its patented SupportFree process in the creation of industrial parts in the oil and gas industry.

Crack-Resistant NiCrMo Wire for Welding LNG Fuel, Storage Tanks

ESAB’s Cryo-Shield Ni9 flux cored wire is a modified 625-type wire that’s approved by ABS, BV, DNV GL, KR, LR and CCS. Not only is it offered at a lower-than-expected price point, the wire saves on operating costs.

Zirconia Mounted Points for Heat-Sensitive Materials

The hard bond blend of Rex-Cut’s Velocity Mounted Points ensures long life and high performance on ferrous and non-ferrous metals. They’re designed to withstand aggressive applications such weld grinding, heavy deburring and more.  

Easy-to-Use Horizontal Machining Center for Numerous Applications

Mazak’s HC-5000 4-axis horizontal machining center (HMC) boosts speed, output, reliability, and precision of numerous metalworking applications in nearly any production environment. Easy-to-program controls automatically calculate intersection coordinates and tool index positioning to optimize cutting.

Configure a New Application for Your Horizontal Machining Center

KME CNC 5-axis tombstones and trunnions and 4- or 5-axis rotary tables turn 3- axis and 4-axis machining centers into 5-axis production machines. The wireless KME TS630 tombstone transforms horizontal machining centers (HMC) into 5-axis machines that operate lights-out for eight hours at a time.

IBAG North America Offers Factory-Certified Spindle Repair

High utilization rates can hinder machine tool performance. High-speed spindle manufacturer IBAG North America provides uptime by offering repair services including condition evaluation, internal-parts analysis, and rebuilding from its North Haven, Conn., facility.

Samag Machining Centers and Deep Drilling Machines Available in North America

German Machine Tools of America (GMTA) is selling the full line of Samag MFZ Series multispindle machines for high-volume cubic workpieces. Applications include knuckles, engine blocks, gear boxes, valves, and connecting rods for the automotive powertrain, truck, and off-highway markets.

Extended-Reach Cobot

The OB7-Stretch from Productive Robotics extends 1.25 meters, but with a payload of 4kg, it offers an affordable alternative to bigger-payload, long-reach cobots. Its seven axes design gives it a dexterity with which to circumvent obstacles.

New eBook Shows How to Future-Proof Manufacturing & Supply Chains

‘Future-Proofing’ provides practical go-forward business concepts that can be applied to any manufacturer, distribution or supply chain organization. Author Lisa Anderson offers her new eBook as a free download.

ASTM Releases R&D ‘Roadmap’

The document articulates upcoming AM standards, how to participate in AM R&D for standardization, and how the AM CoE is supporting industry needs by filling standard gaps. Mahdi Jamshidinia, Additive Manufacturing R&D project manager, says the roadmap provides a vision for the future of AM research and development.

Mill Just About Anywhere with Single-Phase CNC Machine

When introduced in 2016, Datron Dynamics’ neo used three-phase power. Now, an internally contained transformer provides single-phase power to minimize the CNC milling machine’s footprint while maximizing installation options.

EtherCAT Remote Pendant Provides Multiple Benefits

The AMI 5000 remote pendant from ANCA Motion works with any control system that supports an EtherCAT fieldbus. In addition to enhancing shop safety by keeping operators away from machines, the pendant offers a number of customizable options.

Managing a Manufacturing Plant Through the Coronavirus Crisis

From McKinsey & Company: Manufacturers can follow three guiding principles to keep their workers safe while preparing for increased uncertainty and long-lasting changes to the work environment. Principle No 1: Protect the workforce.

Sandvik Plant Achieves Aerospace Certification

The company’s Sweden-based powder plant – which produces its Osprey titanium powder and nickel-based superalloys used for additive manufacturing – has received AS9100D certification. Meeting the high standards for the aerospace industry with meticulous attention to weight, traceability, consistency and more, the facility is accelerating adoption of 3D printed titanium parts and  shifting toward sustainable manufacturing.

Nickel Institute Refreshes 30 Technical Publications

An extensive knowledge base about nickel-containing materials has been re-released in cooperation with INCO and AISI and is available for free downloading. Free nickel-related technical help is also offered to aid practitioners in such areas as architecture, building & construction, welding, process engineering and structural engineering.

Automation-Ready 5-Axis Vertical Machining Center

Featuring the newest CNC in Mazak’s Smooth Technology platform, the Variaxis C-600 simultaneous 5-axis VMC can optimize cutting via functions ranging from digital synchronization to artificial intelligence-powered machining modules. Optional robot interface enables automatic loading/unloading of parts.

Problem-Free Disc Milling for Tough Metals 

Seco’s 335.18 and 335.19 cutters have close-pitch insert pockets to create stability. Meanwhile, a corrosion-resistant cutter body contributes to high performance when milling stainless steel, titanium and superalloys.

Paperless Parts, Online Metals Partner to Create Materials Pricing Tool

Engineers and custom part manufacturers will have access to a fast and simple quote tool with built-in materials pricing and geometry engine. Paperless Viewer will close a technology gap and solve one of manufacturers’ biggest bottlenecks, says CEO.

Collaboration With Boundaries ­– Device Enforces 6-Foot Distancing

The Social Distancer is a small and sophisticated wearable device that helps employees keep a safe distance at work. It is the product of three Canadian companies’ combined expertise along with support from a national research organization.

Microcracking Solved in Fast-Hole EDM’s Update

Beaumont Machine gave its FH40 fast-hole EDM a faster response time, plus features that address aerospace needs: a lower recast and virtually no microcracking. They’re focusing on the ability to work real-time with the power supply to control interconnection and closed-loop features, and thereby deliver higher quality in their process. 

Patented Vibration Dampening Technology

Walter’s Accure∙tec A3000 boring bar excels at length/diameter ratios beyond 6 x Dc, right where others lose their efficiency. Its fast, precise counterboring and internal profiling of parts meets the needs of aerospace, oil and gas, and general metalworking industries.

Industrial Magnetics Inc. Sets COVID-19 Protocol

On March 13, IMI released the following internal, employee policy aimed at reducing the spread of the coronavirus. At the core, individual responsibility is stressed among all the do’s and don’ts.

Machining Monster Tackles Wicked Difficult 3-Shift Forging

An Austrian machine shop specializing in forged steel parts expands to make installation-ready machining a standard service for customers that need one reliable go-to source. They, in turn, needed reliable machining tools tough enough to handle 24/7 forged parts – and found everything they needed in the BA 722 from Schwäbische Werkzeugmaschinen .

Boston Engineers Develop Low-Cost ‘Robotic Lung’ – Seek Manufacturers for Mass Production

To help tackle ventilator shortages both in the U.S. and around the world, two robotics experts founded The Ventilator Project, and, with a cast of many partners – corporate manufacturing to garage innovators – they’ve built a prototype for rapid FDA approval. They hope to recruit more manufacturing partners and achieve production of 60,000 units a month by the end of summer.

How Hybrid Computing Harnesses the Cloud for Machinery Data

The future of Industry 4.0 will change how computer systems are structured, and the future is here with Edge computing. This hybrid technology manages the enormous volume of data generated from CNC machines to produce useful and accessible information that optimizes factory operations.

Bunting-DuBois Keeps Producing Essential Magnet Products for Medical and Food Industries

Undeterred by the pandemic’s many upheavals, Bunting says its diverse supply chain policy is paying off. Not relying on China for key raw materials has been key to its ability to fulfill orders for custom magnets and magnetic assemblies used in ventilators and other medical applications.  

High Tech Coolant for General ISO Turning

Seco expands its range of Jetstream tooling holders, offering 182 new products for all inch, metric and Seco-Capto holders. The internal coolant technology extends tool life while shrinking setup and indexing times.

Multitasking Machining Center With Short Tool Spindle

Methods Machine Tools brings the Nakamura JX-250 to the U.S., offering high-precision milling and turning of complex parts. Choose a single or twin lower turret design with overlapping travels and Y-Axis box guideways that are standard.

Welding Titanium? Oxygen Analyzer Gives the Green Light to Start

Designed for demanding purge welding environments, HFT’s PurgeEye Desk reads oxygen levels from 1,000 ppm down to 1 ppm. Equipped with PurgeNet to connect with important accessories, the unit also features automatic fault finding diagnostics.

Worker Wonder: Exoskelton Relieves Arm Fatigue

Comau’s MATE passive technology exoskeleton reduces muscle strain for operators at an Italian minibus factory. Many of its production tasks require personnel to continuously lift their arms, but with the aid of the easy-on wearable device, shoulder pain is now a thing of the past.

Smart Camera Solves Complex Inspections

Powered by deep learning software, the Cognex In-Sight D900 expands what can be measured in factory automation. The all-in-one device automates in-line inspections for industries ranging from automotive, consumer electronics, and consumer products to packaging, food and beverage, medical devices, and logistics.   

Tableside Pipe Cutting with Wide Menu of Diameters

Esab’s Smartpipe is an affordable pipe cutting option for shops that want to go after jobs in processing industries, pressure vessels and infrastructure projects that incorporate tubing into their designs. Standard and heavy duty systems handle a big range of diameters and lengths, and the system’s graphical programming software lets users design all kinds of straight and bevel cuts – and confirm all the details in a 3D rendering before cutting.  

Alliance for American Manufacturing Wants President to Modify ‘Tariff Relief’

In a white paper this week, the association says U.S. deferment of tariff payments and other fees by importers will hurt factory workers and encourage offshoring. AAA finds the decision troublesome in light of the current manufacturing environment fraught with plant closures, layoffs and furloughs.

Mold Makers: Universal Spindle Streamlines Milling, Gundrilling

Unisig built the USC-2M and USC-3M for tough applications – both can handle all types of milling and gundrilling metal. And their universal spindle helps users reduce changeover times when switching between those two operations.

Laser for Sheet Metal Makes a Clean Cut Every Time

KAAST Machine Tools’ Lasersonic B produces high-quality laser sheet metal cutting with up to 12,000 W of laser power. It’s equipped with Cypcut software that simplifies and optimizes the cutting process, making operators more efficient and productive.

Sandvik Coromant and Microsoft Digitally Connect Production Chain

The venture has resulted in the creation of Sandvik Coromant’s CoroPlus, which connects people, machines, tools and data on a single platform to drive customers’ decision making. It can also adjust equipment, notify technicians about maintenance requirements, and warn managers about potential problems.

Intelligent Laser Machining Made Accessible to Smaller Manufacturers

GFH partnered with neoLASE to develop the “Smart Modular All-in-One Robust Laser Machining Tool” – SMAART, a fully automated laser machining system that can switch to various process steps, creating efficiencies that have previously been prohibitively expensive. The system, applied to workpiece machining in this story, doesn’t require operators to have deep, specialized laser knowledge.

Keep Your Distance: System Alerts Workers When They’re Too Close

Triax Technologies has developed Proximity Trace, which emits an alert with escalating volume to remind industrial and construction employees about social distancing protocols. Affixed to a wearable device, it also maintains a reliable record for contact tracing if a worker contracts COVID-19.   

Not Taking the Virus Laying Down: PioneerIWS Starts Making Hospital Cots

This is the story of how an Ohio family business, together with support from neighboring manufacturers, retooled its facility to produce and distribute thousands of cots to hospitals overflowing with COVID-19 patients. They’ve served eight states from California to New York and credit their many partners for the success of the project.

Shine On with Two-in-One Part-Production, Re-Sharpening

United Grinding’s Walter Helitronic Raptor Diamond brings grinding and eroding technology into the shop that doesn’t need automatic tool support systems or automatic grinding wheel/electrode changers – but demands high flexibility and performance. Fine Pulse Technology produces super-fine finishes normally found in polished tools.

High Output Power in a Compact Diode Laser Package

Coherent’s HighLight DL HPS puts the laser head, power supply, water chiller, and heat exchanger into a single, compact enclosure measuring 670 x 1050 x 1760 mm. Eliminating the complexities and expense of deionized water, its closed-loop chiller uses distilled water, thanks to conduction-cooled laser diodes.

New Business Name, Transitions for Amada

As of April 1, Amada Machine Tools America became Amada Machinery America, Inc. Accordingly, they’re website changed to: www.amadamca.com.

CAM Update Enhances Swiss Machining Support

DP Technology’s ESPRIT 2020 CAM system features new or improved support for 200 different Swiss-type machine models. And with its improved CAD functions, users can better design and visualize parts before manufacturing begins.

 

April 2020 Business Conditions Report: Unprecedented Decline in Outlook For Economic Activity

On the positive side, many PMA member companies are continuing operations in order to supply parts for a wide range of medical equipment needed during the pandemic. Some have even stepped in to convert their manufacturing processes to produce personal protective equipment for the health care industry, according to PMA President David Klotz.

One Thousand Parts a Day to Help Accelerate Medical Equipment Production

TCI Precision Metals executes an all-hands-on-deck initiative to produce a high volume of precision machine-ready blanks that can reduce production time on ventilators, medical testing equipment and other essentials during the pandemic. They’re shipping 1,000 blanks a day and continue to expedite production.

Siemens Pre-Packs CNC Staples

Pre-defined system packages containing the most frequently used Sinumerik 828D CNC drive, motor and accessories will be stocked in the U.S. to ensure quick delivery. The fast-package program includes a price discount.

Why Hackers Love the Pandemic

Employees are the weakest link in your data’s security. With hackers using smaller companies to break into larger supply-chain partners, a cybersecurity expert recommends simple-to-implement (and often free) safeguards that’ll maintain everyone’s integrity.

Yale Robotic Reach Truck Wins Gold Edison Award

Able to reach 30 feet high and down into double-deep storage areas, the robotic reach truck opens new possibilities for plant automation. Abundant in technology, it uses 3D cameras and sensors to perceive its surroundings and perform at height.

Grinders Designed for Punishment

Metabo puts the Power-Up Grinders series on the market, offering higher RPM and amps than their previous models. The tools include 11 metalworking grinders for weld cleaning and removal, pipefitting, metal fabrication, shipbuilding, and beveling. Added to that are four concrete grinders built for a beating in concrete/masonry applications

How to Choose Induction Welding with Chillers – and Why

This article from Pfannenberg Inc. explains the hazards that can be involved with cooling units that use water or water/glycol mixtures. But an air-cooled liquid chiller removes concentrated heat from process equipment without the condensation risks, while also solving a variety of other issues.

LK Metrology Announces CMM Assistance Program

A series of special services are offered to medical equipment manufacturers to meet urgent CMM requirements. Topping the list is expedited sales and service for TP20/TP200, SP25M, Nikon L/LC/XC laser scanners, PH20 and REVO probes.

2+ Months’ Free Access to Production Monitoring, Metrology Software

Hexagon supports manufacturing professionals working from home with access to its smart manufacturing solution portfolio. The HxGN SFx | Asset Management is offered at no charge for customers and non-customers till at least June 30; online learning resources are also available.

Prototype Would Automate AMBU Bags for COVID-19 Patients

In an effort to support the global need for medical ventilators, Tolomatic has dedicated a team of engineers to the development of emergency ventilator concept systems using electric linear actuators. The proposed technologies are the first step in creating innovative emergency ventilators for patients around the world.

AMT: Revitalize America’s Manufacturing

A 3% uptick in U.S. manufacturing orders belies the Covid-19 downturn’s reality: Total year-to-date orders as of February are more than 26% below February 2019 orders. AMT blames the country’s reliance on a non-diversified global supply chain.

Mark Your Calendar for Virtual Workshop April 22: Certification, Standardization in AM Adoption

ASTM’s Additive Manufacturing Center of Excellence will host a program filled with technical talks and panel discussions focused on technology adoption through standardization and certification. Recognizing current gaps to meet the needs of industries like aerospace, medical, and automotive, ASTM and its German testing/certification partner are making the workshop open to all AM professionals.

Methods Machine Tools Tapped to Distribute OKK Machining Centers

Known for power, speed and ease of maintenance, OKK’s horizontal, vertical, and 5-axis machines are now being sold and serviced throughout North America by Methods Machine Tools based in Massachusetts. To control quality, OKK manufactures its key machine tool components in-house, including spindles, mechanical gears, precision square slide guide ways and special controller features.

CAM Software Takes Off – Supports NASA Star Mission

A Massachusetts computerized machine shop creates critical camera-mount brackets using Open Mind Technologies’ hyperMILL CAM software. Ramco Machine achieves the necessary tight tolerances with 5-axis machining of a nickel-iron alloy that holds up to launches and the temperature swings of outer space.

Skip 5 Months of Payments

Finance a new Hurco CNC machine, and all the spring and summer payments will be waived. It’s how Hurco and distributor Applied Machine Solutions are teaming up to ease the cash crunch many companies are facing these days.  

Skills-Building Metrology Training Now Complimentary Through June 30

Verisurf Software is offering comprehensive access to its Verisurf University to anyone who wants to expand their employable skillset while the coronavirus continues to keep many at home. Course subjects include Inspection, CMM Programming, Reverse Engineering, and Guided Assembly.

Folding Device Removes Mask Production Wrinkle

Optima supports a German auto supplier that decided to start producing protective masks by the hundreds of thousands. Wrapping Solutions now uses a special folding device created by Optima to unclog a production bottleneck, and automation of the process may not be far away.

Tooling Discount for Medical Equipment Manufacturers

For American manufacturers working to combat COVID-19, Dapra Corp. offers a 50% discount on cutters and inserts. The company applauds those that have pivoted their operations to produce respirators and personal protective equipment.

Aerospace-Defense Supplier Readies for Custom, 114” Stretch Forming Giant

Beckwood Press Company is building a 200-ton Triform press to accommodate H&R Parts Company’s expanding aluminum aerospace parts production. Its jaws will move horizontally to a maximum distance of 72 inches and will clamp a wide range of sheet sizes.

Techniks Tool Group and Mazak USA Partner on Tooling Certificates

Mazak customers can now redeem tooling certificates as needed, even if they don’t know all the tooling they’ll require when ordering a new Mazak machine. Mazak dealers offer certificates for any Techniks or Parlec solutions. 

Medical Device Manufacturers: Step to the Front of the Line

The ASG Division of Jergens, Inc. is shipping same day for qualifying medical products customers, including free next-day air delivery on qualifying orders. If the required product isn’t immediately available, ASG is devoting all available resources to expedite production.  

Find All Things Digital Manufacturing at IMTS 2020

Exhibitors will be bringing teams to show attendees how to bridge the worlds of automation, manufacturing, IT, IIoT and data. Secure hotel rooms now for the Sept. 14-19 Chicago show.

Gripper Picks Irregular Shapes, Delicate Items in ‘Clean’ Applications

The new OnRobot food-grade-certified Soft Gripper serves industries like food and beverage, cosmetics and pharmaceuticals as well as manufacturing and packaging. No external air supply required, so costs and complexity are reduced.

Coherent Creates ‘Center of Excellence for Fiber Lasers’

Laser source assembly and testing join the manufacturing site of fiber laser components, laser engines and combiners at Coherent’s Tampere, Finland facility. The entire Coherent HighLight fiber lasers series will be housed here to create the industrial high-power fiber lasers for challenging welding tasks.

Clean, Disinfect … Like Your Life Depends On It

Following is facility cleaning and disinfecting guidance provided by CDC to the National Association of Manufacturers. DuBois Chemicals is offering Deep Cleaning Packages to support industrial facilities in ordering the proper products.

Crisis Tooling Calls for Fast Response – Roll-Kraft is Helping

Roll-Kraft steps up during the pandemic to help manufacturers that are hustling to meet the needs of their communities. Welded Tubes, Inc., which is making hospital beds, got the extra tooling pass they needed – in a hurry.  

Quality and Reverse-Engineering Tips During Social Distancing

Exact Metrology offers practical ways to maintain safe, effective production in the workplace. Maintaining a six-foot distance from others as well as frequent hand-washing and device sanitizing are critical.

Laser Welding Labs Specialize in Electric Motors, Batteries

Comau’s highly specialized laser laboratories feature Comau NJ-220 robots and LHYTE technology that optimizes high-precision joining. The labs are in Italy, Shanghai, and Michigan.

American Welding Society Answers Questions Amid COVID-19 Changes

AWS has published the following responses to FAQs as they navigate the uncharted territory of coronavirus. Seminars, certifications, FABTECH, hardship relief and more are addressed in their official web statement.

Can You Catch COVID-19 From Packages?

WHO website states the risk of contamination and spread from a shipped package is low.

Use Remote Assessments to Comply with Coronavirus Protocols and OSHA

To help companies keep health and safety at the forefront, Rockford Systems, LLC announces support options for its customers. Their Remote Safeguarding Assessments are a virtual alternative to onsite assessments and meet the compliance reporting requirements.

Where to Find Federal Funds to Buoy Your Small Business

Until the light emerges at the end of the COVID-19 tunnel, SBA funding options may give small manufacturers the financial life rafts they need to weather the storm. Additionally, the federal government addresses 8 common challenges small businesses may be wrestling with.

Coronavirus and Global Supply Chains: What You Need to Know Now

A MODEX 2020 podcast seminar moderated by ALAN Executive Director Kathy Fulton covers COVID-19’s impact on global supply chains.

Multicyl’s Protocol Takes Aim at COVID-19

The company remains open and has put mandatory measures in place for employees and visitors to help prevent the spread of the virus. The No. 1 rule directs staff to wash hands for 20 seconds upon arriving to work and after handling incoming or shared material.

Big Chill for Tough Environments – Coolers Resist Heat, Corrosion

The stainless steel Dual 316 Cabinet Cooler Systems are built to maintain the NEMA 4X rating for electrical enclosures in operations like food, medical, pharmaceutical and chemical where precise temperatures are non-negotiable. Its cooling capacity ranges from 3,400 to 5,600 Btu/hr.

Work Instruction Software Free Till Pandemic Ends

VKS is making its VKS Lite available at no charge to help companies rapidly disseminate internal knowledge. The software is beneficial for standardizing best practices as well as for training new staff.

Forging the Factory of the Future

Manufacturer signs three-year service agreement that will transition the operation from fixing one robot at a time after a failure to monitoring the performance of 30 robots individually and as a fleet.

How to (Safely and Securely) Use the Cloud to Improve Welding and Cutting Operations

Fabricators tend to operate by anecdotal evidence and company history. Data-management tools like ESAB’s Digital Solutions can help companies understand — and move the needle on — their true drivers of productivity.

Have We Achieved Lights-Out Electrical Discharge Machining (EDM)?

In line with Industry 4.0, the rConnect central communications platform from GF Machining Solutions is one step closer to elimination of process downtime, improved machine performance, and fully predictive manufacturing process and product quality.

Augmented Reality Speeds Remote Troubleshooting

Trumpf makes remote support easier with an app and hardware that enables customers to more easily explain machine and software issues they’re encountering. The Smart Glasses enable the two parties to share and annotate photos and videos.

Mitsubishi Electric Consolidates CNC After-Sale Services

Tailored for the company’s M8, M7, and M6 Control Series, the CNC Total Care Package combines software backup, machine tuning, and preventive maintenance to minimize downtime. The goal is to make customers’ machines as productive as they were when new.

Artificial Intelligence Powers Spindle Health Monitoring

Predictive analytics diagnose pre-failure conditions before downtime occurs. Mazak’s Spindle Health Monitoring System uses edge computing and algorithms to model a spindle’s baseline signature against which anomalies that indicate developing alignment or balance issues are readily identifiable.

Control and Optimize Rotary Axes Performance in Real Time

Parallelism of the axis of rotation and accuracy of its center are fundamental characteristics for a machine tool with rotary axes to properly function. AxiCheck software from Marposs enables users to quickly correct errors that could impact the workpiece and conduct proactive maintenance.

Cloud-Based Cutting Tool Configurator Saves Time and Money

MachiningCloud fast-tracks a shop’s entire workflow by providing direct access to tooling data and speed-and-feed recommendations that can be read directly into CAM and simulation programs. In addition to enabling users to quickly configure the right tool for a job, the platform provides pricing and availability.

Free Diagnostic Service Leverages Machine Data to Quickly Resolve Production Issues

Standard on all new models of lasers, press brakes, and punch presses, LVD Strippit’s Teleservice is an Internet of Things (IoT)-enabled post-sale service that maximizes uptime by minimizing troubleshooting time. It’s also used to install control software and CADMAN software module updates.

Wheel Manufacturer Uses Data to Maximize Preventive Maintenance

A global automotive wheels manufacturer worked with two industrial Internet of Things (IIoT) companies — IoTco LLC and Predictronics Corp. – to design and deploy a data-monitoring application that pinpoints potential future failures.

Industry to Vet ‘Smart Manufacturing Model’

MESA invites members to help refine its new model for integrating many facets of business in a Smart Manufacturing environment. From business intelligence and product lifecycle management to Industrial IoT and cybersecurity, the model is ready for vetting by the manufacturing community.

Free Remote Monitoring Solutions for Manufacturers

MachineMetrics has announced a program that enables social distancing and remote work via digital apps to keep plants running. They’re offering free access to the MachineMetrics IoT Platform and remote monitoring applications for any manufacturer involved with the production of ventilator parts, test equipment, protective equipment, or any COVID-19 related manufacturing support and more.

Software Equips Remote Team for 3D Collaboration

Lattice Technology offers companies that design and manufacture products a way to set up remote workers with tools that maximize productivity and ensure quality. Unlike the native CAD system, rife with limitations, Design Review is specifically intended for use by the entire, extended team.

3D Printing Dashboard Empowers Production Manager, Runs on Most Brands

As 3D printing of metal parts increases, Sigma Labs launches PrintRite3D Production Series to speed up design, development and execution during the present worldwide virus crisis. Its Production Dashboard and AI-driven metrics provide real-time, actionable information during the production process.

Contract Manufacturer: Single Operator Can Double+ Output

As part of a strategy to increase uptime, enhance the accuracy of machined parts, and expand the size of parts they can produce, J&R Machine installed two DMG MORI NZX 2000 automated CNC systems at its Shawano, Wis., headquarters. A single machine operator will be able to more than double his or her current output of complex parts.

Vertical Tube Perforating Machine Packs Punching Benefits

iES offers the RB150 VPM, a high-capability vertical tube perforating machine. Equipped with Rexroth hydraulics for precise perforation, the machine is also digitally controlled and can be ordered with either Allen Bradley or Siemens controls.

Achieve Autonomous Manufacturing with Milling Automation Solutions

Connected, customizable, safe, and space-saving describe some of the automation features coming from DMG MORI. Fifty-two automated workpiece and pallet handling solutions are hitting the market, including Robo2Go, PH Cell, WH3, and the RPS21.

Kitagawa Northtech, Inc., Acquires Tecnara Tooling Systems’ Core Products

Kitagawa NC Rotary Tables and exclusive distribution rights to MST Yellow Angle Head products are included in the deal that took effect April 1. The two companies have enjoyed a successful sales and business relationships for over 25 years.

Keep Working Remotely with Free Software Services ‘Til Year-End

To help their customers maintain production during the pandemic, ABB announces that as of March 27, they will offer key digital services at no charge.  These services include ABB Ability Connected Services and RobotStudio, and the company is also providing complimentary virtual technical support.

Lifting Solution for Social Distancing Times

Sky Hook, a one-operator lifting solution from Syclone ATTCO Service, replaces two-person or team-lifts that violate current 6-foot proximity policies. The device is more readily available than installing an overhead crane, and the company is waiving rush charges to accommodate the urgent needs of essential manufacturing businesses during the COVID-19 pandemic.

Steel Industry Calls For Infrastructure in Next Stimulus Bill

Five major steel industry groups are urging Congress to put infrastructure investment in the next phase of COVID-19 stimulus legislation. “A staggering backlog of substandard bridges,” they say, presents substantial opportunity for putting the country back to work.

Perfect Timing: Germ-Free, Hands-Free Door Opener

To help stop the spread of germs and bacteria, Industrial Magnetics has developed the Foot-Pull Door Opener that can be attached to the bottom of a door. The company is donating 100% of the profits from sales of the device to food pantries in its community.

‘No Shortage of Work’ – COVID-19 Causing Some Productivity Decline, But Factories Still Producing

MachineMetrics data indicates Automotive slips to No. 4 in machine utilization as Aerospace moves to top position. While average machine utilization drops 2.2 points, the company reports Medical Device and Aerospace Defense sectors are showing upticks.

Roll-Kraft Welcomes New Engineer at Ohio Headquarters

Tony Romito brings considerable experience in the design and optimization of roll form tooling for new and existing fixturing.

Three-In-One Multi-Profile Cutting

HGG helps manufacturers confront economic challenges with the MPC 450 2.0 that offers three accurate configurations in one machine, as opposed to one machine for pipe profiling only. Supporting software connects users to the machine and facilitates programming for even complex structures.

Cost-Effective Tool Grinding for Re-Sharpening Sector

United Grinding focuses on the re-sharpening sector of the rotationally symmetrical tool market with its versatile Walter Helitronic Raptor. It’s the solution for shops that don’t need automatic tool support systems and automatic grinding wheel changers – but where high flexibility is required in the work area for diverse tool types.

Multiaxis Machining Gives Shops Competitive Advantage

With simultaneous 4- and 5-axis machining capabilities, the Mastercam Multiaxis add-on puts basic and advanced machining strategies into the user’s hands. A ‘near miss tolerance’ setting lets the machinist determine how close the cutter can come to the part.

Compact Shifting Gripper Speeds Up Transfer Movement

Lightweight feed grippers from Bilsing Automation extend up to 100 mm, providing stabilization through the Z-axis movement to the part during press transfer. To conserve space, they’re designed to pick parts from the top.

Autonomous Mobile Robot Tugger Can Tow 15,000 Lbs

AutoGuide’s Max-N15 is a high-payload, modular AMR for multiple manufacturing and warehouse material handling tasks. Flexible, safe and easy-to-deploy, it’s designed with modular attachments to create lift trucks, tuggers or high bay pallet lift trucks.

Industry 4.0 Quality Control Tool for Small Manufacturers

Data analysis isn’t just for large companies. Argolytics’ Trendable software is an easy, cost-effective way to collect and analyze measurement data that can be used to improve product quality and throughput by refining manufacturing processes.

Calculate Total Weld Cost from Fabrication Shop Data

The updated ESAB Quick Weld Productivity Analyzer tool enables fast report generation and editing. Among its improvements, the calculator provides more filler metal for the North American market.

Healthy Welding Wire? No Cancer-Causing CrVI Emissions Here

Free of chromium and nickel, EnDOtec Safe-Hard 600 wire range from Castolin Eutectic has reduced fume emissions and complies with the strictest European Exposure Occupational Limits. Perhaps more than 120 million workers are exposed to harmful welding-related fumes, so removing Hexavalent Chromium (CrVI) is an engineering, chemistry and safety coup.

One Modular Torch Covers Multitude of Needs

Fronius’ welding torches for manual Tungsten Inert Gas welding (TIG) can be customized to suit the welder’s personal preferences as well as the welding task at hand. Their modular design offers a range of sustainable and cost-effective options.

Industry Leaders Form ‘CTE Coalition’ to Keep Students Learning During COVID-19 Crisis

In a coordinated effort to support the ongoing education of career and technical students, Lincoln Electric, Tooling U-SME, NC3, camInstructor, Haas Automation and SkillsUSA are leveraging their collective experience, connections and resources through a newly formed industry coalition.

Lifting Beam Designed for Low Headroom

The HSDLB Standard Duty Lifting Beam from Harrington Hoists, Inc. offers capacities from half-ton to 40 tons. Users can make load adjustments with three standard lift points, and a pair of heavy-duty swivel hooks are included.

Rougher/Finisher Combo Is Up To 300% More Efficient Than Drill/Reamer Combinations

Unlike boring tools that involve time-consuming benchwork and complicated measuring for proper part repositioning, Seco Tool’s JC898 rougher and JC899 hybrid stacker simplify CFRP-titanium and CFRP-aluminum hybrid material holemaking and milling operations by eliminating post-machining work.

Four Settings for High, Consistent Clamping Force

Samchully power vises feature a mechanical multiplier booster system to provide high force with minimal input at the handle. Set the clamping force with the one-touch preset dial and the key stops turning when desired torque is reached.

Zero-Point Clamping Clamps Down on Idle Times

Rohm’s Easylock system offers repeatability of less than 5 µm. Its draw bolt system creates a precision interface between the receiver unit and pallet carrier, which can be fitted with vises, stationary lathe chucks, collet chucks and customized fixturing solutions.

Solid Carbide Drill with SGL-Point Geometry

Kennametal’s chip-friendly fluke design keeps stainless steel, nickel, and cobalt-based alloys from sticking to the cutting tool in aerospace and energy applications. The B21*SGL’s low thrust level enables productive drilling in delicate workpiece geometries.

Indexing Plunger’s Position Signal Automates Status Checks

A sensor on JW Winco’s GN 817.6 indexing plunger reports visual and audible alerts when the plunger pin passes two-thirds of the plunger distance. A three-wire electrical signal is transmitted by cable, which integrates more easily than a wireless connection.

All-in-One Mobile Cabinet and Work Station

With 10 feet of work surface and 18 drawers, Stor-Loc’s recently introduced MM25 provides the best in tool storage, organization, craftsmanship, and accessories.

Modular System Expedites Lathe Tooling Changeovers

Offering flexibility and cost savings, the Preci-Flex modular toolholding system from Exsys Canada enables shops to capitalize on the ER collet pocket concept. Compact design enables maximum torque transmission for better machining accuracy.

Automated EMC Test System for Both 5G Frequency Ranges

The TS8996 RSE from Rohde & Schwarz uses the company’s Elektra EMC test software, which has been upgraded with measurement and calibration routines for 5G development and compliance tests. The system enables fully automatic emission measurements on wireless communication equipment.

Prevents Machine Damage by Monitoring Spindle Elongation

With four monitoring modules, the Artis GEMDS system from Marposs provides real-time feedback on spindle characteristics that’s critical to avoiding out-of-tolerance parts. The system easily integrates into existing controls, network environments, and Industry 4.0 solutions.

Spindle Optimization to Prevent Drawbar Failure and Downtime

Monitoring drawbar force is fast and easy with JM Performance Products’ ClampForce gage. With gage heads available in four ft/lb configurations, the gage is sold as a complete kit in a heavy-duty toolbox.

Manufacturers’ Survey Reveals Current Industry Impact of COVID-19

Study reveals 78.3% of manufacturers anticipate a financial impact from the U.S. government’s response to the coronavirus.

High-Accuracy Ring Encoder Resists Contamination

The Heidenhain ERM 2203 is ideal for contaminated environments and applications that don’t require an optical encoder’s accuracy level. The magnetic ring encoder retains the 200 µm signal period, but with approximately 30% less graduation error. 

CT Scanner Produces 3D Data, Fine Details of Light Metal Parts

Exact Metrology is distributing the German-made GOM CT scanner in the U.S. In addition to controlling the device, the scanner’s software analyzes and provides high-resolution internal as well as external component geometries in 3D.

Measuring Offline Takes 1 Minute, Not 15

Big Kaiser’s entry-level Speroni STP Essentia tool presetting system is efficient and easy to use. Operators measure and match cutting edges of tools to the job right next to the machine tool.

Measure 48-Inch Components on the Shop Floor

American Precision Gauge solves an age-old measuring limitation for shafting, piping, tubing, and other long components. Use the digital caliper for quality control or build it in as a setup gauge or touch-off.

Bringing Flexibility to 100% Inspection of Precision Turned Parts

A Michigan automotive component supplier finds the ideal tool for quickly and confidently ensuring 600 active parts meet zero-defects requirements. Two Resec Systems ShadowGage Sorters paid for themselves within six months.

Pick Module Impact Gate

Provide extra protection for employees working at elevated levels with Wildeck’s finger gates. Although they’re most often used for 40-inch-by-48-inch pallets, customized gates are available.

Load Conveyors and Automated Sorters Quickly and Easily

Tilt devices like Southworth Products’ GTU-500 make emptying large containers faster, safer, and easier. That translates into higher productivity and reduced worker strain and injury.

Updated Storage Rack

Shuter Enterprise updates its 50-year-old TM series heavy-duty storage rack to expand configuration possibilities and enhance worker safety. At 2,200 lbs. (1,000 kg), each shelf supports more than a ton.

Reduce CNC Tool Damage Due to Inadequate Storage

Made with thick-gauge coated steel, ShopFlow Solutions’ THC-NCT-B tool caddie organizes, stores, and protects up to 30 CNC tool assemblies. Two chassis styles  accommodate standard CAT, BT, and HSK style tool holders.

Automated Pallet-Tracking System Adds Connectivity Option

The Pallet Alliance adds LoRa communications capability to its IntelliPallet IoT-enabled wooden pallet tracking platform for wireless connectivity in applications that can’t be cost-effectively addressed using cellular/GPS and Wi-Fi/BLE (Bluetooth low energy)-based networks.

Lightweight Battery System Powers Tools For 8 Hours

Newcastle Systems’ 11-lbs. PowerSwap Nucleus MINI lithium battery mobilizes applications like inbound/outbound labeling, pick-to-light, quality testing, and inventory management.

Precise Control of Double-Depth Positioning Processes

With the camera-based IPS 400i positioning sensor for high-bay storage devices, Leuze Electronic expands its IPS product range with a model for optical compartment fine positioning. A model for use in refrigerated warehouses is available.

Highly Configurable, Low-Cost Automated Handling Systems

Choose from 3,000 Item International components to configure ergonomic material-handling solutions that rely on gravity, inertia, and weight to move items. The mechanical automation principle is called “karakuri.”

An Ideal Machining Center Accessory

Designed to store frequently used shop tools, Guardair’s QuickSelect tool rack includes a 1-3/4-inch hole lined with removable plastic bushing for storing sensitive instruments such as toolholders or gauges.

Highly Customizable Packaging Supply Cart

Organization and simplicity are key to efficient packaging operations. The three levels and 21 compartments of Creform’s cart for different sizes of cardboard boxes are easily rearranged with a simple tool.

Spring Suction Cup Holder for Automated Racking

Used with gripping systems and robot arms, Bilsing Automation’s lightweight  spring assemblies facilitate high-speed automated pressroom operations. Made of aluminum and available in three sizes.

Inflatable Pipe Purging System for 300ºC Pre- and Post-Weld Heating

Achieve continuous pipe weld purging during sustained heat treatments with HotPurge, developed by Huntingdon Fusion Techniques HFT. The system is available in 6” to 88” and can be used repeatedly.

Push-Pull Study: Current Guidelines Don’t Reflect How People Use Carts In Real-Life Situations

Caster Connection collaborated with the Spine Research Institute at The Ohio State University, in conjunction with the National Science Foundation (NSF) Industry/University Cooperative Research Center, discovering the importance of replicating authentic movement for injury prevention in push/pull testing. 

CAD Plug-In with Milling and Turning Modules

MecSoft’s AlibreCAM 2020 integrates with Alibre Design and Atom 3D from Alibre Inc. With just one interface to learn, users will experience many feature improvements in 2 ½, 3, 4 & 5 Axis machining, as well as a number of productivity and user interface enhancements.

Ordering Made Easy for Fabricators

Focused on a limited number of specific tube or pipe sizes? Huth Ben Pearson’s Size Pack and Fab Pack tooling packages contain just what these fabricators need, including the most commonly used tube sizes and shapes.

Two in One: Hybrid Milling/Friction Stir Welding Machine 

Mazak expands its line of multitasking machining centers with the VTC-300C FSW, a milling machine with friction stir welding (FSW) package for joining alloys with low melting points. Machine also features full traveling-column design, automatic tool changer, and 40-taper spindle.

Cost-Effective Alternative to Thoriated Tungsten Electrodes

Comprised of three scientifically balanced oxides that promote migration and evaporation rates, Diamond Ground Products’ thorium-free Tri-Mix tungsten electrodes are a cost-effective and safe alternative to Wolfram Industries’ 2% thoriated tungsten electrodes.

Purge Unit Protects Electrical Equipment in Class I Hazardous Areas

When used with the company’s PV-2 spark-arresting vent, the YZ102 from Best Purging Systems expedites purging by supplying, regulating, and monitoring gas supply to an enclosure. Available in three mounting positions.

High-Production, Automatic Billet Saw

Using Advanced Machine & Engineering’s (AME) AMSAW Billet Saw, an operator need only load the table, unload the bins, input the required units into the computer, and change the blade. The saw handles the rest, including separating, transferring, measuring and cutting up to 5 tons of mixed round billets.

Updated Centering Vice for Vertical Machining Centers

Hoffman Group’s Garant Xtric is available with a center jaw, gripper mounting holes, endutec automation interface, and four additional base lengths. The vice provides 25 kN of clamping force.

Vertical Machining Center for Small Parts

Palmgren’s 8.5-inch-by-27-inch vertical machining center (VMC) is an economical way to manufacture small parts. An automatic tool changer and 8-tool magazine make the machine suited for prototyping and short run shops.

Methods Machine Tools Introduces Its Own Line of VMCs

Methods Machine Tools is offering four 3-axis vertical machining centers (VMCs) and a 5-axis bridge-type machining center made by Taiwanese tool builder Litz Hitech. Equipped with Fanuc controls, they provide an accurate and reliable mid-range machining solution.

How Profitable Can You Be With Brass?

Find out using a free machine tool payback calculator created by the Copper Development Association Inc. (CDA). Visit https://highspeedmachiningbrass.com/profit/.

Vertical Machining Center Series for Large Components

Designed for large-volume production of complex structural components for the automotive and aerospace industries, the FZ/DZ 25 series of two-spindle vertical machining centers (VMCs) from Chiron Group delivers 20,000 rpm in a small footprint.

Affordable, Compact Drilling and Tapping Centers

The Tongtai VTX series from Absolute Machine Tools provide speeds up to 2,362 ipm in all axes and acceleration of 1.2 g. Two types of high-speed automatic tool-changing systems are available.

Buy a CNC Press Brake for Less than $100,000

Available in just one configuration, Trumpf’s TruBend 2100 is aimed at fabricators that don’t have enough volume to justify a high-end bending machine. Order the machine online directly from the company for $95,000.

Energy-Efficient Hydraulic Press Brakes

Touted as the “E-standard of the future” for heavy-duty hydraulic press brakes, SafanDarley’s H-Brakes hydraulic press brakes range from 175 tons to 1250 tons in capacity and provide bending lengths from 3,100 mm to 6,220 mm.

MC Machinery Systems Adds Hydraulic Press Brake Line

MC Machinery Systems and Portuguese manufacturer Adira have formed a sales-and-service partnership to deliver press brakes with capacities ranging from 100 tons to more than 2,000 tons throughout North America.

Small-Footprint Electric Press Brake

With its 25-inch bending length and 30-inch table length, MC Machinery Systems’ 28-ton BB306 press brake fits just about any facility. AC servomotor and ball screw drive ensure high-speed productivity and repeatability.

40-Ton Electric Press Brake

LVD Strippit expands its Dyna-Press Series with the 40/15 Pro. The 40-ton press brake can be combined with an industrial robot to create an automatic Dyna-Cell bending cell.

Plug-and-Play Press Brake Automation

Bystronic’s Xpert 40 press brake lets users automatically process large lots or manually bend small lots and individual parts. With a few simple steps, the Mobile Bending Cell’s robot aligns itself with the machine.

Compact Automation Solution Extends Press Brake Scope and Precision

Bystronic’s Xpert 150-ton-to-320-ton press brakes automatically swap tools using a space-saving integrated tool changer. Users won’t bend a part using the wrong tool and tools aren’t incorrectly inserted into the machine’s upper or lower beam.

Press Brake with Modular Power Package

Available in three models with capacities ranging from 110 tons to 350 tons and numerous options, Bystronic’s Xpert Pro press brake offers a solution for virtually any sheet metal processing application.

Sapphire Lenses Protect Sensors Used In Robotics

Second only to diamond in harness, Meller Optics’ lenses are impervious to water, most acids and chemicals, abrasion caused by fast moving particulates, temperatures to 1,000°C, and pressures to 10,000 psi. 

Precision Cutting Technologies Acquires Supermill, LLC

Supermill founder Tom Hale will continue to lead the Connecticut-based carbide end mills manufacturing company.

20 ‘Plug and Produce’ Application Kits Simplify Cobot Deployments

Universal Robots expands its UR+ platform of certified partner products with application kits that remove barriers to industrial automation for small, medium and large companies. Decreasing project risk and complexity, the kits are ready to expedite finishing, inspection, assembly, machine tending, material removal, dispensing, and material handling tasks.

Coronavirus Pulls U.S. Manufacturing Technology Orders Down in January

AMT reports a 32% month-over-month decrease, the lowest monthly total since January 2017.

Corrosion Protection in 8-MUL Pouches

Easy-to-insert where needed, Cortec’s Cor-Pak 8-MUL Pouches cover up to 8 cubic feet of enclosed space.

Disc Grinding Wheels with 30% Longer Wheel Life

Norton Stellar customizable, double disc grinding wheels from Saint-Gobain Abrasives are well suited for applications including automotive, bearing and tool manufacturing.

Manufacturing Trade Associations Publish Open Letter to CEOs

American manufacturers state they are ready to help companies cope with supply chain disruptions.

Simplified CAD Models for Digital Factory Planning

Reading many common 3D formats, CoreTechnologie’s 3D_Evolution Simplifier reduces the number of elements in large CAD models to enable smooth, fast processing.

USDA-Certified Biobased Rust Preventive (RP) is Biodegradable

Cortec’s EcoLine 3690 is a temporary RP designed for outdoor applications with sustainability in mind. Contractors working for federal agencies, as well as all environment-conscious manufacturers, can replace solvent- and mineral-oil based RPs with this approved, biobased product. 

Wireless Pick-to-Light Improves Accuracy

Voodoo Robotics’s Cloud Display Device, the V2, is a warehouse picking solution for fulfillment challenges. Users can pick more orders, in less time, with fewer errors.

Air Atomizing Nozzles Conserve Precious Liquids

EXAIR’s No Drip Internal Mix Air Atomizing Spray Nozzles mix liquid and air inside the nozzle and produce a fine atomization of liquids. The nozzles stop liquid flow when compressed air is shut off.

Compact Version of Non-Marking Gecko Gripper 

Shrinking the size of its award-winning Gecko Gripper, OnRobot introduces Gecko Single Pad (SP) in three sizes for applications requiring a small footprint gripper.

Double-Sided Indexable Insert for Steel, Stainless Turning

Walter’s MU5 is a wear-resistant turning insert that improves chip breakage and expands tool life.

Ease and Adjustability for Punching Applications

Multicyl’s Press in a Box and MultiPunch Linear Rail work together to add versatility to tooling applications and press solutions.

Jason Industries Plans to Acquire The Matchless Polish Company

The acquisition will add a full line of metal finishing products and services to Jason’s Osborn industrial business unit.

Asymmetric XY Stages With Nanometer-Level Precision

ALIO introduces a positioning solution that provides customers with the exact X and Y travel ranges needed for their applications.

Hobart Institute of Welding Technology Earns 2020-2021 Military Friendly School Designation

A full list of schools that received the 2020-2021 designation can be found at www.militaryfriendly.com.

Magnetic Encoder System for Absolute Accuracy of Position 

With Drive-Cliq interface, Balluff’s measuring system continuously checks quality and isn’t affected by heat or dirt.

Compact Spot Welding Robot  

FANUC’s R-2000iD/210FH Robot offers system uptime while operating in tight workspaces.

400 Positions in Creform’s Kanban Station

Station acts as a scheduling system for lean and just-in-time production, facilitating faster manufacturing turnarounds in production and lower inventory levels.

Hexagon to Acquire CAE Software Maker Romax Technology

Adding Romax’s expertise in electromechanical drivetrain design and simulation to its Manufacturing Intelligence division will, says Hexagon, enhance its Smart Factory Solutions.

Bernard Expands AccuLock S Series Consumables

AccuLock S Consumables are designed to reduce downtime, troubleshooting and rework associated with errors in liner trim length and erratic wire feeding.

Access Complete Product Data – Any Size or CAD System

XVL Web3D Manager offers access to gigabyte-size 3D models using only a web browser.

Laser Line Ultra Simplifies Micro Cutting Tool Production

United Grinding’s Laser Line Ultra uses an 8-axis configuration and picosecond lasers to machine complex micro geometries in cutting tools regardless of the material’s hardness.

Servo Drive Triples Milling Rates

Equipped with servos for the X, Y, and Z axes, Tormach’s 1100MX is up to three times faster than the company’s 1100M and 770M mills. The machine delivers  speeds of up to 10,000 rpm.

Type BSM and BSM-B Ball Screw for Machine Tools

Featuring high-speed performance and load capacities that exceed existing full ball standards, these new ball screws from THK America are ideal for machine tools.

Stationary Workholding Virtually Eliminates Setup Time

Accessories and adapters for SMW Autoblok’s manual APS and WPS stationary workholding systems ensure flexible clamping of nearly every geometry without interfering with machining or contours, making them ideal for 5-axis machining. Zero-point clamping reduces setup time up to 90%.

Upgraded Milling Software Suite

The latest version of hyperMILL 2020.1 CAD/CAM software from Open Mind Technologies includes 3D and 5-axis machining enhancements for complex parts as well as new automation and additive manufacturing strategies.

5-Axis Milling Machine Simplifies Complex Cutting Tasks

MC Machinery’s Eagle V5 can perform high-precision cuts with the X, Y, Z, B, and C axes moving simultaneously. Integrated 4/5-axis system allows X, Y, and Z travels of 21.6 in, 15.7 in, and 15.7 in, respectively.

Boring Technology for Automotive Engine Rebuilding

Kays Engineering’s 3-axis DeHoff 1036 is designed for re-boring the CAM journals of automotive engine blocks. The single-spindle CNC boring machine has a capacity of 1 in (25.4 mm) and depth of 36 in (914 mm).

Microspindle Converter Operates Two Spindles Simultaneously

IBAG North America’s space-saving converter enables two microline spindles to operate simultaneously from one drive at speeds from 5,000 rpm up to 100,000 rpm.

CNC Gear Hobbing Machine

Helios Gear Products introduces YG Tech’s Helios Hera 150 CNC machine to North America. The easy-to-program machine provides compact vertical hobbing for gears up to 6 inches (150 mm) in diameter.

Burr-Free Cutoff Machining

Available for both electrochemical (ECG) and abrasive applications, Glebar’s Tridex CS1-E cutoff machine uses an electrochemical reaction to produce burr-free cuts on tubing from 0.012 inches to 3.15 inches in diameter.

Microgrinder for Medical Devices, Instruments

Glebar’s CAM.3 is designed for the manufacture of guidewires with flats, multiple tapers, hex shapes, and other complex geometries as well as K wires, bone pins, orthopedic and sports medicine implants, instruments, and single-use disposable products 0.005 inches to 0.375 inches in diameter.

Flap Disc Offerings Include New Sizes and Styles

As 5-inch and 6-inch grinders become more prevalent in metal fabrication, Weiler Abrasives is providing larger-diameter consumables to ensure customers have the solutions to address all their grinding and finishing needs.

Walter Expands MX System; New Thread Former Reduces Torque

Capto toolholders and insert widths expand applications for users of the Cut MX grooving system. The TC410 Advance HSS-E thread former can be used universally for blind and through-hole threads in most materials.

Drills for Higher Reliability in Aerospace, Automotive, Oil & Gas Applications

Sandvik Coromant’s solid carbide drills – the CoroDrill 860 with -SM geometry, the CoroDrill 860 with -GM geometry, and the CoroDrill 863 with -O geometry – improve consistency and performance on workpieces made from challenging materials such as heat-resistant super alloys (HRSAs), titanium alloys, and composites.

Abrasive-Infused Wheels Buff It Out With Minimal Compound

Impregnated with premium silicon carbide grains on both sides, tear-resistant and waterproof fixed abrasive buff (FAB) buffing wheels from the Norton division of Saint-Gobain Abrasives last significantly longer than traditional cotton buffs.

Reamer’s Feed Rates Are 70% Faster Than Traditional Reamers

With no setting required, even a novice can quickly install Monaghan Tooling Group’s Top Speed Ring (TSR) reamer. Four additional cutting heads ensure longer service life, saving time and money.

Low-Profile Heavy-Duty T-Slot Clamps

The Pitbull and OK-Vise clamps from Mitee-Bite Products generate over 20,000 lbs of pressure. Among the strongest, lowest-profile clamps in the industry, they can be used on the same base with different configurations.

Tombstone Fixtures Easily Configured from Back-To-Back Vises

Mount Kurt Manufacturing’s VersastileLock vises back to back to create an economical tombstone fixture for horizontal machining centers (HMCs) with work envelope size and weight limitations. The tool can be 200 to 300 lbs lighter than a tombstone with clamps or vises.

Lightweight Single-Pipe Robotic Tooling with Carbon Fiber Beam

Bilsing Automation’s single-pipe tooling is easy to configure, has a compact design to minimize collisions, and provides Industry 4.0 features. Combined with a carbon fiber beam, the tooling can also reduce cycle times.

Fully Integrated Fenceless Robotic Training Platform

Designed for workforce development, certification programs, and trade schools,  Yaskawa Motoman’s EduCart features a six-axis robot, Schunk gripper package 3D-printed fingers and control interface, and laser scanner.

Three Tools for a Safer, More Comfortable Welding Workshop

Strong Hand Tools’ Gas Grabber enables one person to safely and easily lift a heavy gas canister onto the company’s wheeled cart. Plasma cutting tray attaches to the Rhino Cart for greater versatility in mobile or stationary cutting, welding, and fabrication.

RoboVent Revamps Spire Weld Fume Extraction Systems

RoboVent’s Spire filtration units are still 3 ft by 3 ft, but have been completely re-engineered. The Spire for robotic weld cells and the Spire360 for ambient filtration come with more-absorbent filters that last longer and 7-in touchscreen controls for easier operation.

Most Powerful Breathing Protection System Available for Welders

Thanks to integrated airflow sensors and three selectable flow rates, the optrel e3000X powered air-purifying respirator (PAPR) system from Optrel is certified to the highest class of breathing protection. Provides up to 18 hours of battery life.

Space-Saving Compact Air Filtration System

Lincoln Electric’s Prism Compact fume-extraction system for welding and cutting applications incorporates the Prism line’s vertical filter technology. Available in indoor and outdoor configurations, the short unit fits efficiently into smaller spaces.

Heavy-Duty MIG Guns Perform at 100% Duty Cycle

Four Magnum PRO Curve HDE semiautomatic welding guns from Lincoln Electric provide the best of both worlds: They deliver the highest duty cycle in their class and maximize operator comfort with a new ergonomic design.

Engine-Driven Welder Enables Simultaneous Welds

Lincoln Electric’s Dual Maverick 200/200X is two welders powered by one diesel engine with two outputs, allowing two or more welders to work at the same time. Output remains steady even during arc stops and starts in dual mode.

Long-Distance Weld Purge Monitoring

Huntingdon Fusion Techniques HF’s PurgEye 1000 measures 1 ppm to 1,000 ppm of oxygen from up to 1 kilometer away. Integrated networking device can share  the reading from the monitor with another piece of equipment, such as a visual warning accessory or dew point monitor.

Save Time and Money with Inflatable Purging System

PurgElite from Huntingdon Fusion Techniques HFT tube and pipe purging systems help welders quickly achieve a clean, oxide-free, zero-color weld. Manufactured for diameters from 1 in to 24 in (25 mm to 600 mm), their integral gas feed device eliminates complicated valving for the operator to adjust and set.

Inert Gas Feed Hoses for a Variety of Applications

Off-the-shelf inert gas feed hoses from Huntingdon Fusion Techniques HFT ensure argon, helium, and other gas arrives uncontaminated. The hoses can also be supplied to all other TIG/GTAW welders as well as laser operators with their own special fittings as required.

Next-Generation Welding and Plasma Cutting Machines

Featuring three welders and a plasma cutter, Forney Industries releases a refreshed and enhanced equipment line crafted for reliability, simplicity, and affordability: the 220 ST PRO Welder, 220 Multiprocess Welder, 220 AC/DC Welder, and 40 P Plasma Cutter.

Laser Deposition Welding Combined with 5-Axis Milling for Large Parts

A new machine size in powder nozzle technology, DMG MORI’s Lasertec 3D hybrid is designed for the additive manufacture of complex prototypes and small series parts as well as component repair and coating. It enables additive manufacturing and CNC milling on one machine – for 3D components in finished part quality.

Powered Air Purifying Respirator (PAPR) Helmet Protects Welders

American Weldquip adds the Breath-Clean powered air-purifying respirator (PAPR) helmet to its weld fume-management lineup. Essentially a battery-powered gas mask, the helmet uses the same technology doctors and nurses use while treating contagious diseases.

Dual-Purpose Handheld Resistance Weld Checker

Amada Miyachi America’s compact MM-410A supports process development and production applications for resistance welding technologies including AC, DC inverter, AC inverter, transistor, and capacitive discharge. Data storage is available using an onboard flash drive.

Cost-Efficient Customized Finishing Solutions 

Venjakob/Nutro offers cleaning, pretreatment, coating, drying, and automation. Working with their customers’ paint manufacturers, the company develops tailor-made, highly technical concepts to meet challenging requirements.

Bimetal Reciprocating Saw Blades Triple Cutting Performance

Featuring a reinforced shank that helps resist breakage, 3X Power blades from L.S. Starrett cut metal and other materials more efficiently. A version with heat-treated teeth set at a super-aggressive pitch cuts fast in applications such as demolition and emergency vehicle extrication.

Enhanced Nesting Software Imports Numerous File Formats

Local CAD installation isn’t required for importing files with SigmaNEST 20. The latest release of SigmaTek’s flagship product offers many new features that focus on improving user experience, material utilization, and data management.

Laser Deposition Head Optimizes DED Processing

Optomec’s LENS LDH 3.X brings the flexibility and versatility to build, repair, coat, and clad parts into one deposition head. Variable optics system that creates three focused spot sizes optimizes directed energy deposition (DED) processing across a range of parts and applications.

Automatic Tool Changer for Dual-Drive Press Brakes

The automatic tool changer (ATC) for the BH series of dual-drive press brakes from MC Machinery Systems is designed for high-mix, low-volume environments by allowing for the greatest tooling variation on the market and facilitating operation by employees of all skill levels.

Robotic Bending Cell Available with In-Process Adaptive System

LVD Strippit’s Dyna-Cell with Easy-Form Laser in-process adaptive bending system and programming wizard ensure the desired angle from the first bending operation. Together, the features facilitate automated bending at speeds up to 1 inch (25 mm) per second.

3D Metal Printer Is 40% Faster Than Predecessor

The DMP Flex 350 from GF Machining Solutions is the successor to 3D Systems’ ProX DMP 320 3D metal printer. Consistent repeatability is achieved with its pure, low-oxygen environment during printing.

Bladderless Hydroforming of Large Prototypes or Oversized High-Run Parts

The FormBalancer FB42 shapes metal without relying on trouble-prone bladders. FluidForming Americas’ environmentally-friendly process uses high-pressure water instead of hydraulic oil as the forming liquid.

Maximum Precision in the Powder Bed

DMG MORI expands its selective laser melting (SLM) machine lineup with the Lasertec 12 SLM and Lasertec 30 SLM. Both machines feature the rePLUG module, which enhances safety and enables powder to be changed within two hours.

Assembly Robots Handle 55-lb and 88-lb Payloads

With longer reach and heavier weight capacities, Denso Robotics’ VM-VL series excels in large part assembly, long-reach computer tool tending, palletizing and depalletizing, material removal and deburring, and 3D bin picking. The two models also feature enhanced internal wiring for safer, more efficient operations.

Updated PLC Controls Cut Setup Time in Half

Simulation and automated functions expedite commissioning new press feeding lines from COE Press Equipment. User-friendly interface and 10-in touchscreen simplify entry of machine setup information as well as troubleshooting.

Two Versatile, Manual Powder Coating Carts

ms Topcoater Elite Series 5 and ms Topcoater Speedy Series 4 provide high-quality powder coating with an easy-to-use, multifunctional cart. Configurations include single- or dual-gun, box-feed vibrating bed, or fluidizing container.

Compact, Affordable, Easy-To-Operate Press Brake

With functions such as choice of tool clamp and back gauge systems and a closed O-frame design that provides space for applications along the entire bending length, the Xpress press brake from Bystronic provides an impressive price-to-performance ratio.

Cut Two Tubes of Different Lengths Simultaneously

BLM Group’s Twincut sawing machine more than doubles output with optional double-bar configuration. Cut bundles of aluminum and steel tubes of many shapes and a maximum length of 20 feet.

Servo-Enabled Four-Slide Technology Produces 250 Parts Per Minute

Bihler 4 Slide-NC Inc. automates processes in four-slide manufacturing, speeding setups to between five and 30 minutes. New method synchronizes operations with high-performance processing modules and controller for process monitoring.

Multiblanking System Combines Work Steps in a Single Run

b+s group combines cut-to-length and slitting lines at a speed of up to 100 m/min. The time-saving process also incorporates inspection measures that make this sheet metal processing suitable for sensitive surfaces like stainless steel and aluminum strips.

Cassette Levelers Achieve Superior Flatness

Automatic Feed’s three new models handle many material types as well as a range of widths, thicknesses and yield strengths. Gearboxes powered by AC servo-driven motors help achieve high precision and accuracy.

Faster 3D Printing Software Without Manual Programming

CAD design to final modeling is expedited with ABB’s RobotStudio for low-volume, high-mixing printing. Users program robots to complete production prototypes in 30 minutes.

Sustainably Sourced Metal Powders for Additive Manufacturing

6K’s UniMelt microwave plasma platform converts recycled material into premium powder. The technology processes almost any metal type, alloy, or ceramic feedstock, which means any alloy that’s machined has the potential to become powder.

L.S. Starrett Expands Hardness Testing Line with 16 Products

L.S. Starrett’s 16 hardness-testing solutions include seven Rockwell systems, eight Vickers systems, and one Brinell system. Suitable for internal and external testing via dolphin nose design, the No. 3823 and No. 3824 test carbon steel, alloy steel, cast iron, and nonferrous metals per 30 Rockwell hardness scales.

Improved Handheld LIBS Capabilities for Quality Assurance

Rigaku’s KT Series of laser-induced breakdown spectroscopy (LIBS) analyzers for metal forming, fabricating, welding, and finishing includes the KT-100S. Via the Drill Down feature, the analyzer automatically burns through imperfections to obtain a clean reading.

Affordably Priced Handheld XRF Analyzer

The Vanta Element from Olympus Scientific Solutions Americas provides the same  fast material- and alloy-grade identification as the line’s other models in a rugged, cost-effective package. The 2.9-lb X-ray fluorescence (XRF) analyzer works in temperatures ranging from 14 degrees F to 113 degrees F (-10 degrees C to 45 degrees C).

High-Performance Height Gauge

Mitutoyo America Corp.’s QM-Height Series measures height, height difference (step), inside/outside widths, inside/outside diameters, circle pitch, and free-form surface max/min heights to ±(2.4+2.1L/600) μm. Simple-to-use control panel enables most measurements to be made with one keystroke.

Super-Fast Gear-Measuring System

The M62 Scan from Marposs relieves the workload of gear lab machines by enabling an interim check directly on the shop floor. The universal inspection system can reach speeds of up to 50 mm/s, helping to improve production processes.

Metrology Equipment Maker Upgrades Calibrator, Introduces Higher-Resolution Digital Indicators

Mahr Inc.’s Precimar ICM 100 IP can be retrofit to automatically calibrate dial and digital indicators, test indicators, and dial comparators. Six higher-resolution options expand potential applications for MarCator 1086R-HR and 1087R-HR digital indicators.

LK Metrology Enters Portable Measuring Arm Market

The coordinate measuring machine (CMM) manufacturer is entering the portable measuring arm market with the Freedom line of 24 3D articulating arms. A 6-axis model for touch probing and a 7-axis version for multisensor metrology including laser scanning are available in two accuracy levels.

Company Configures a System for Virtually Any Inspection Application

Kurt Manufacturing’s gaging systems range from manual operation to fully automated and include SPC software and PC integration, custom engineering, and final testing. They’re ruggedly designed to provide many years of use processing tens of thousands of parts.

Higher-Resolution Addition to AICON SmartScan Range

Hexagon Manufacturing Intelligence’s R12 is a 12-megapixel version of the company’s AICON SmartScan white light scanner. The higher-resolution camera increases the accuracy of a system known for versatility and portability.

3-Finger Electric Gripper Handles Wide Range of Cylindrical Objects

OnRobot’s 3FG15 three-finger gripper with a 150mm stroke is a powerful alternative to bulkier and less-flexible three-finger grippers currently on the market – a unique solution. The new gripper excels at heavy-payload machine-tending applications that require high precision and flexible handling.

Fast Pole Production Without Cutting Metal

Hydrapower has completed development of the Flow Former and the Burnisher for the fabrication many kinds of poles.

HGG America Opens New Customer Service & Support Center In Houston

Along with providing service and support, HGG’s new center will act as a centralized hub to rapidly deploy technical field service and engineering support.

Walter Surface Technologies Acquires ArcOne 

Complementing both companies’ product offerings, the deal expands Walter’s presence in the safety and productivity industry.

Industrial Magnetics, Inc. Attains Record Deliveries in 2019

Results contribute to a decade of double-revenue growth, thanks in part to three acquisitions.

Ergonomic Double-Scissor Lift-and-Tilt Tables

Whether it’s an assembly cell, automated line, or part of a manufacturing process, oversized products often require work to be done in the vertical position. Verti-Lift’s double-scissor lift-and-tilt tables makes working on such products more comfortable.

Plug-and-Play Motorized Puller Assemblies

Versa Machinery’s motorized puller assembly kits come with all the components necessary for downstream handling of pipe, profiles, tubing, wire/cable, and steel materials. Available in pinch wheel or caterpillar designs, the pullers’ remote operator control station (OCS) can be mounted wherever desired.

Drop-Probe Device Enhances Welder Safety

The Detect-A-Finger Gen II from Rockford Systems helps protect fingers from pinch-point hazards and complies with Category 2 guarding device requirements. To make retrofitting older models quick and easy, the Gen II has the same mounting pattern as the original model.

Three-Step Filtration System Removes 99% of Contaminants

The three-airflow process used by Parker Hannifin’s fabric-style SmogHog Media (SHM) collector virtually eliminates mist concentration. A 100% fully synthetic blend of fibers built into a tubular filter arrangement optimizes drainage.

Versatile Safety Light Curtain

The F3SG-SR Series optical system from Omron Automation Americas provides finger, hand, arm/leg, and full-body protection at machine openings. The safety light curtain provides stable detection up to 66 feet (20 meters) even in harsh environments.

Sustainable Critical-Process Cleaning Solution

MicroCare Corp.’s Tergo metal cleaning fluid (MCF) avoids the regulatory issues of solvent-based vapor degreasers. By removing just enough binder to prevent damage during final sintering, the degreaser facilitates advanced processes such as additive manufacturing and injection molding.

Two Metal-Cleaning Solutions

Madison Chemical’s phosphate-free Aluma-Cling Blue eliminates having to brush by hand to clean bright aluminum and stainless steel. Clean-Gard 83 is an alkaline detergent that produces low-to-moderate foam, making it ideal for cleaning via ultrasonic cavitation.

On-Demand Filtration System Lowers Energy Consumption

IVEC’s fully automated Ultra ventilation system adjusts fan speed based on changes in velocity and/or air pressure. In addition to saving energy and extending filter life, maintaining air flow regardless of conditions ensures continuous particulate removal and lowers maintenance requirements. 

Low-Profile Bidirectional Automatic Guided Vehicle

Creform’s CA-B50100-NSI automatic guided vehicle (AGV) provides more flexibility for movement along its guidepath because it can travel in both directions and rotate in place. The dual-drive wheels also give the AGV higher load capacity and the ability to travel laterally.

Wet Scrubber Dust Collector Minimizes Explosions

The Venturi wet scrubber from Camfil Air Pollution Control (APC) improves workplace safety by collecting and removing potentially combustible airborne metal dust. It’s also suitable for processes that emit aerosols, fumes, gas, and vapors.

Association for Manufacturing Excellence and Women in Manufacturing Association Launch Reciprocal Membership Program

The new membership alliance is effective as of Feb 24, 2020.

Exact Metrology Set to Open New Center in Moline

Software and hardware training for customers will be a major focus of the new location.

Marposs Expands Optical Measurement Capability With Stil Acquisition

Stil’s high precision measurement technology offers opportunities for use in the glass, glass packaging, plastic, precision mechanics, consumer electronics, semiconductors, and biomedical industries.

North American Companies Ordered More Robots in 2019

Robotic Industries Association (RIA) statistics report 1.6 percent increase compared to 2018.

Axially-Compliant Orbital Sander for Robotic Surface Treatment

With weight offset by double-acting motion, AOV-10 produces desired finish regardless of orientation – even if it’s upside down. And because it’s automated, employees are protected from the dangers associated with manual operations.

Parts Distributor Becomes Profitable Job Shop After Deploying Flexible Manufacturing System

What with designing tombstone fixtures, selecting tooling, and programming the operations, the time and money required to buy and use a flexible manufacturing system (FMS) may be off-putting. But as this Massachusetts manufacturer learned, the investment brings peace of mind by providing financial stability.

KV Tooling Wins First Place in ANCA’s Tool of the Year Competition

Entries were judged on surface finish, specified nominal tolerance, tightest tolerance, and level of complexity.

2000°F Inert Atmosphere Heavy-Duty Box Furnace

Conduct titanium heat-treating at customers’ facility with Grieve’s No. 954.

Leave No Tool Behind: Colorful Cantilever Clamps for FOD Work Areas

Easy-to-see Hi-Vis clamps, the latest in IMI’s Kant-Twist product series, are less likely to be forgotten in crowded or sensitive work areas such as engine maintenance. Both colors are available in 2-1/2-, 4-1/2-, and 6-inch copper-plated jaw sizes.

Same Show, New Booth – IMTS Update from Haimer USA

Six thousand-square-foot ‘real estate’ will be a dynamic, interactive attendee destination.

Schunk Introduces EGH 80 at ATX West Automation Show

The company adds to its award-winning Co-act (collaborative actuator) gripper line with the EGH, which provides a stroke length of 3.15 in (80 mm) and 100 newtons of clamping force. The EGH 80 is designed for Universal Robots products, but Schunk will expand to include other robot manufacturers.

Emergency Response Service for Immediate Safeguarding Help

Manufacturers using Rockford Systems’ new service can get onsite or remote assistance quickly after a serious incident has occurred.

Air Conveyor Converts Standard Pipe into Powerful Conveying System

EXAIR’s large 303SS conveyor handles material in corrosive environments where, for example, food, chemicals and pharmaceuticals are processed.

Global Shop Solutions Celebrates 20-Year Anniversary of Chief Financial Officer Barry Klein

Barry Klein has far outperformed the boundaries of his job description, says the company’s president. Among Klein’s many achievements, Global Shop Solutions attributes its 100% debt-free status to their valuable CFO.

Dallas Industries Announces New Michigan Dealer

Midwest Press & Automation, LLC is a full sales and service company handling a variety of press and automation equipment.

Kalamazoo Industries Adds 5,000 Sq. Ft. Custom Fabrication Center to Its Facility

Orders for increasingly larger units drove demand for roomier fabricating accommodations.

Tooling Tech Group Announces Completion of TTG Automation Expansion

Addition brings Michigan facility size to 59,000 square feet.

Quality Wire EDM Launches Tooling-on-Demand Program

QW Elite membership is designed to avert down time and ease the burden of a shrinking workforce. When used to its fullest potential, return on investment on the $995 annual subscription will occur on the first order.

Software Extends Digital Readout Use to EDM Machines

Heidenhain Corp.’s Acu-Rite brand now offers one rugged and easy-to-use digital readout (DRO) platform for all common manual machines. The DRO300 series allows users to control a sinker EDM machine as well as grinding, milling, and turning machines.

SMART Wire Technology for AgieCharmilles CUT P Series

Thanks to radio frequency identification (RFID) technology, AgieCharmilles CUT P operators will never run out of wire because they’ll know the available length of each SMART wire spool. Spools also check selected wire technology and adjust machine performance accordingly to optimize cutting. 

Die-Sinking EDM with Part- and Electrode-Changing Robot

The AgieCharmilles FORM X 400 with System 3R WorkPartner 1+ from GF Machining Solutions speeds output by bringing all production technologies together in one process chain. Users also benefit from the updated control interface’s advanced levels of logic, speed, and safety.

Automation-Ready EDM Speeds Up Additive Part Separation While Preserving Part Integrity

By blending horizontal wire orientation, a rotary axis, and an integrated basket to catch separated parts, the AgieCharmilles CUT AM 500 from GF Machining Solutions facilitates additive manufacturing (AM). The combination of features supports the part, allows for easy part handling, prevents part damage, and offers full automation readiness.

Spark Track Technology Prevents Wire Breakage for Easy, Stable EDM Processes

Two integrated features enable the AgieCharmilles CUT 2000 X wire EDM to provide unmatched accuracy and flexibility: GF Machining Solutions’ Intelligent Spark Protection System (ISPS) averts wire breakage by automatically unifying discharge distribution and Integrated Vision Unit (IVU) Advance automatically corrects machining errors.

Beaumont Machine Offers Value-Priced EDM

Fast-hole electrical discharge machine (EDM) supplier offers a new CNC wire-cut machine, the S-EW3, at an affordable price. E-learning training software enhances user’s experience.

All-Digital Slimline Weld Camera

Xiris Automation products enable manufacturers to detect, recognize, and interpret quality defects. Just 0.87 in (22 mm) wide and weighing 0.22 lb (100g), the XVC-700 camera enables automation in spaces too small for traditional welding cameras.

Hybrid-Coated EDM Wire Increases Productivity 15% to 20%

More than 50% of Clippard’s pneumatic valve and cylinder production is done via wire EDM. When Global Innovative Products (GIP) needed real-world validation of its testing on Plasma, a gamma-phase intermetallic zinc alloy-coated wire with brass core, Clippard successfully used the wire to produce tooling.

LK Metrology Launches New CMM Measurement Services Department

Michigan-based Tech Center houses facility with the latest metrology software.

Easy Scheduling, Monitoring with CAD/CAM Software Package

The Bysoft 7 software package enables users to quickly and easily design custom parts and input existing drawing and models for editing and processing.

Flexible Solution for Loading, Unloading Laser Cutting Systems

ByTrans Cross supports large parts removal and selection of residual sheets. Available for use with the new BySmart Fiber, BySprint Fiber and ByStar Fiber laser cutting systems.

DataProphet Partners with Norican to Accelerate Adoption of Artificial Intelligence in the Foundry Industry

“We know foundries and how they work; DataProphet really knows AI,” says Anders Wilhjelm, CEO of Norican Group. “Together, we can bring practical AI applications into foundries faster.

Weiler Abrasives Partners With Pacesetter Sales & Associates

The new partnership expands Weiler Abrasives’ representation throughout Eastern Canada.

Automatic CNC Machine Tending Keeps Die Caster Globally Competitive

“If it’s repetitive, we want to automate it,” says Ron Marconi, engineering and technology director at an Illinois manufacturer of automotive and consumer products components. Faced with losing business to Mexico, the company deployed two robotic cells to increase productivity. The investment paid for itself in less than a year.

Affordable Automated Shop Floor Inspection

Fowler High Precision and Verisurf Software partner to offer a lightweight direct computer control (DCC) coordinate measuring machine (CMM) loaded with zCAT software. Because the combination enables in-process inspection, the same employee making the part can now measure the part. 

Two Measurement Solutions from Mitutoyo

The multisensor MiSCAN Vision System is a coordinate measuring machine (CMM) with a microscopic-level scanning probe. The compact MiSTAR 555 is a space-saving in-line or near-line CNC CMM designed for high-speed, high-accuracy measurements with assurance from 10° C to 40° C.

CMMs Increase Productivity in Specialized Manufacturing Sectors

Hexagon’s Leitz Reference BX coordinate measuring machine (CMM) accelerates blade and glass measurement up to 50%, addressing long-standing challenges faced by aAerospace and consumer electronics manufacturers. Multisensor 3D OPTIV M CMM gives manufacturers of small and medium precision parts greater configuration flexibility.

Laser Tracker Rental and Rent-To-Own Programs

The Metrology Services Division of Automated Precision Inc. (API) is renting Radian laser trackers with accessories by the day, week, month, or longer. The portable coordinate measuring machines (CMMs) are supplied complete with metrology software or customers can use their own measurement software license.

Multisensor Metrology Speeds Automotive Component Inspection

The Hungarian automotive control system manufacturer Continental processes 1,500 inspection reports every year. Cycle times are twice as fast with a LK Metrology ALTERA 8.7.6 coordinate measuring machine (CMMs) that has a laser scanner and a touch probe.

Cost-Effective Solid Carbide Milling Cutters

Walter USA products come in three designations: Perform indicates
an economical solution, Advance tools balance price and performance, Supreme indicates the highest level of technology and performance available. The MC232 Perform cutter’s corner radius improves approaches, tool life, and edge stability.

Versatile 5-Flute End Mill

The ST540 5-flute solid carbide end mill is the latest addition to Seco Tools’ expanded Niagara Cutter Stabilizer product family. Together, they comprise an all-in-one solution for roughing and finishing that’s equally effective with all material types, from steel to cast iron and stainless steels to superalloys. 

Adjustable-Center 5-Axis Vise

Schunk’s Kontec KSX-C power-assisted vise with continuously variable force adjustment ensures a secure hold event with minimal clamping surfaces. Fully encased spindle, drawbar extensions, and large jaw range enable the vise to adapt quickly and easily to any new requirement.

Light-Cutting Geometries for Radius Inserts Extend Application Range

New geometry inserts are introduced for the CoroMill 311 from Sandvik Coromant. The latest additions will benefit the automotive, aerospace, and oil and gas sectors.

Solid Carbide Milling Cutters for Tool and Mold Making

Along with extremely heat-resistant coatings and special carbide substrates, Mapal’s OptiMill-3D solid carbide milling cutters are characterized by the dimensions and geometries specifically adapted to mold making.

Two New End Mills from Kennametal

A 4-flute, solid carbide end mill delivers superior performance for steel, stainless steel, high-temperature alloys, and cast iron. A 5-flute end mill maximizes aluminum roughing for aerospace machining.

Hoffmann Group Expands PPC Tool Family

Parabolic performance cutting (PPC) product family expanded to include copy milling cutters with indexable insert; PPC solid carbide barrel milling cutters optimized for high-alloy and hardened steels.

Mill a Deeper Path with New Inserts and Cutters

Dormer Pramet adds to its milling assortment for die and mold with the double-sided SNGX11 insert for machining corners inside a pocket and SSN11 cutter available in diameters from 1.26 in to 4.92 in.

Inserts Make Back Draft Milling More Efficient

The latest addition to Dapra Corp.’s EDGE² SBN finishing system, SBD inserts are designed to help operators finish back draft jobs more accurately and with fewer insert changes. Available in two premium coatings, they’re interchangeable with SBN series twin-edge ball nose inserts.

Three Announcements from Big Kaiser

The company is manufacturing basic arbors (shell mill holders, end mill holders, shrink fit, and blanks) in inch sizes for the North American market. Three new accessories increase in-process efficiency by automatically cleaning workstations and workpieces.

ANCA Updates ToolRoom RN34 Software

In addition to several new tool types, the package reduces setup time from hours to 5 minutes via a new tool-balancing feature and provides an intuitive interface for creating complex endmill geometries that minimize chatter. For example, the constant-helix ballnose option is replaced by a graphical drag-and-drop designer with optimized irregular helix curves to reduce vibration and near-instant visualization by switching from 2D to 3D projection of the cutting edge.

Drum-Based Tool-Changer Provides Flexibility in a Small Footprint

The increasing demands placed on cutting technology are leading to an increased need for more advanced machine tools. Engineers in Germany have automated a magazine capable of storing and deploying up to 9,000 tools using PC-based control, EtherCAT, and dynamic motion control.

New Robotic Torch Wire Brake

Lock and hold weld wire stationary while wire touch sensing for joint detection.

Flexible, Semi-Automatic Gooseneck for MIG Torches

The gooseneck from American Weldquip is designed for extreme heat up to 400 amps.

2D Scanner for Nondestructive Testing

Zetec’s manual Sweeper Scanner can replace multiple specialized scanners, lowering costs and reducing the amount of equipment needed to conduct inspections in oil and gas, aerospace, and other applications.

Tube-Bending Machines for Small Diameters

A Chinese components supplier is meeting the continuing strong demand for cars and trucks by using Schwarze-Robitec’s CNC 25 E TB MR and CNC 80 E TB MR tube benders to manufacture small-diameter parts more quickly and easily.

Multihit Tube End Forming Machine

Innovative Engineered Solutions’ newest end former is a digitally controlled 3-hit, wide-vise ram machine. Featuring the FormPro II control system, the fully programmable machine allows the operator to select up to three progressive ram form hits in a single clamping.

Aluminum Plugs Achieve Leak-Free Seals

Used to temporarily block water and sewer pipes and drainage systems for low-pressure testing during maintenance and emergencies, single- and double-steel plugs from the Pipestoppers division of Huntingdon Fusion Techniques HFT are suitable for pipes ranging in diameter from 2 in to 48 in (50 mm to 1,200 mm).

Electric Pipe-Beveling Tool and Tube Expander Extensions

Equipped with a variable-speed electric motor, Esco Tool’s portable but powerful Prepzilla bevels any angle, face, and bore simultaneously on-site or in the shop. A line of boiler tube expanders with universal pivoting extensions is also available.

Tube Laser Cutting Machine for Entry-Level Operators

Bystronic’s ByTube 130 enables sheet metal fabricators to quickly and easily enter the tube-processing market. Available with 2kW or 3kW fiber laser power, the machine provides fast, flexible, and affordable processing for a wide range of materials and thicknesses in a fully automated workflow.

Two New Tube-Forming and -Cutting Solutions

BLM Group’s compact E-Shape eliminates interference from overhead structures with a punch table that works horizontally. The LT8.20 allows users to choose their preferred laser source, loader/unloader style, and positioning of peripheral equipment to maximize floor space.

Precise Engine Manifold with Two-Blade Cutting

Transfluid’s T-bend system processes tubes up to 2.36 in (60 mm) with a bending radius of 1xD. Most have two or three bends, with the cut made straight after the last bend or between two bends. No additional follow-up cuts are required.

In-House Plating: Rinse Water Treatment System Galvanizes Savings for Piping Manufacturer

Disappointed with the quality and turnaround time of outsourced plating, Tube-Mac decided to bring the process in-house. Turnaround time fell more than 80%, from two weeks to two days. The manufacturer’s also no longer paying to ship components off-site for plating.

Fast, Intelligent Compact Material Handling System

The larger-format Bytrans Extended 4020 system for Bystronics laser cutters systems improves machine utilization by loading and unloading materials in 75 seconds. Two cassettes make the machine more autonomous.

Innovative 2D and 3D Tube Laser Processing

Bystronic offers wide range of applications for the flexible production of small and large series tubes and profiles from steel, stainless steel, aluminum and non-ferrous metals.

Discover Fiber Laser Cutting’s Full Potential 

Bystronic Next Generation BySmart Fiber Laser cutting system bridges performance with affordability.

New 12020 Extra-Large Format Increases Laser Cutting Productivity

BySprint Fiber’s extra large format enables more sheet metal, more parts, and more variety.

Introducing Larger Format Laser Cutting

Bystronic is expanding the ByStar Fiber laser cutting system format to accommodate material 8 ft. wide.

More Competitive Edge with Laser Cutting Machine’s 12kW of Fiber Power 

Quick, flexible and cost-effective –– that’s what wins more cutting jobs for sheet metal fabricators. Enter Bystronic’s new ByStar Fiber 12kW.

Paul LeTang to Retire from Bystronic

Nicknamed “Dr. Bender,” the press brake product manager begins his next chapter starting March 2.

Record Sales of Collaborative Robots Reveal Increasing Demand for End-Of-Arm-Tooling

Annual installations of collaborative robots (cobots) grew 23% from 2017 to 2018, according to the World Robotics Report, published by International Federation of Robotics.

 Universal Robots Launches Financial Services Leasing Program  in Collaboration with DLL 

Manufacturers immediately benefit from collaborative robots without the upfront capital investment. 

Flatten and Form Metals with Combination Anvil and Bench Vise

Palmgren takes a fresh design approach with new model #9629749.

Highly Customizable Electric Vacuum Gripper Ideal for Small Spaces

Based on the design of OnRobot’s award-winning VG10 electric vacuum gripper, the smaller and lighter VGC10 offers the same 35-pound payload for smaller robot arms. Powerful and flexible enough for nearly any application.

All-Electric Flexible Solution for Tube End-Forming

BLM’s E-SHAPE machine features a punch table that works horizontally, eliminating interference from overhead structures. It’s equipped with ram stations, rotary and/or cutting tools to configure a machine to meet virtually any job requirements.

Consumables Increase Throughput and Efficiency

AccuLock R Series from Tregakiss virtually eliminates cross-threading issues.

Orbital Wrapper Now Has Touch-Screen Controls, Built-In Training Guides

TAB Industries’ clear, colorful, visual menu structure enables intuitively easy setup, operation and preventative maintenance –– at no extra charge.

Medical UDI Laser Marking Solution and FOBA Titus To Be Featured at MD&M

FOBA will also display Titus, its new vector scan laser marking head, the smallest and lightest on the market. 

Manchester Tool & Die Celebrates 60 Years

Glen Blocher founded MTD in 1960 as a job shop but a lot changed by the end of the decade.

Selectable Voltage Power Supply for Static Eliminators

Gen4 from EXAIR offers input choices of 115VAC or 230VAC.     

Achieve a More Stable Arc with New Welder

Miller’s 300 TIG welding power source delivers ease of use and productivity benefits.

PRISM Award Finalist: Ophir MWIR Long Range Lens

Nominated in the Safety & Security category, the MKS continuous zoom lens is designed for applications in complete darkness over long distances.

New Wide-Screen Industrial Computer for Any Shop Floor

The 15.6″ true-flat full-HD LCD from Marposs, with integrated touch screen, supplies operator information, rich color and crisp, detailed screen images.

Multitasking Machining Center Ideal for Medical Parts

Expect high productivity milling and turning for a wide array of part manufacturing.

Electric Walk-In Oven Heats Molds at Customer’s Facility

Workspace of Grieve’s jumbo unit is 13’W x 28’D and over 7’H.

Global Shop Solutions Celebrates 15-Year Anniversary of Service Manager

Greg Bean hailed for exemplary customer service.

Plug-and-Play Cobot Programs Like a Smartphone

Handling products from 4 to 35 kg, two new robots emphasize safety, ease of use and reliability.

Reworking, Hybrid and Additive Manufacturing Enabled in One Process

Open Mind Technologies’ CAM software offers the ultimate in hybrid production: directed energy deposition (DED) or wire arc additive manufacturing (WAAM) and subtractive processing on one machine.

Compact Press Brake is Affordable, Easy-To-Operate

The Xpress press brake offers a competitive edge thanks to Bystronic technology.

One Interface System for Different Brands of Lathes, Turning/Milling Centers

Walter expands its MX system with Walter Capto toolholders, opening a new range of applications.

Welder Works Anywhere in the World

Lincoln’s lightweight unit connects to any power input from 200V to 600V.

Stick Electrodes Packaged for How Welders Work

Nothing is wasted with 4-lb vacuum-sealed packages, which don’t need any special storage conditions. 

HOLE IN ONE

Solid and indexable cutting tools that increase productivity (and profitability) by more efficiently boring, drilling, reaming, tapping, threading, and finishing.

Universal Indexable Thread Mill and Insert

Newest addition to Walter’s product lineup delivers cost, reliability, and quality benefits by combining thread milling’s advantages with tapping’s efficiency.

Automation-Ready Gundrilling Machine

Unisig’s feature-rich solution simplifies operation for anyone involved in manufacturing products for the firearms, automotive, medical, energy, defense, and/or aerospace industries.

DirectDex Line Replaces Sandvik Deep-Hole Drilling Tools

Drill heads and consumables are compatible and directly interchangeable with CoroDrill 800 deep-hole drilling tools.

Deep-Cut Hole Saws

New tooth pattern and pitch produce more cuts in less time.

Threading Insert Grade for Critical Parts and Materials

Nano-laminate coating and tool geometry keep chips from causing damage in the final phases of production.

Sandvik Updates CoroBore 825 Tool

Silent Tools dampening technology and lighter, shorter head enhance performance.

Red Helix Cobalt Drill Bits

Twist-drilling accessories that last up to 15 times longer than black oxide drill bits.

21-Tool Drill

Methods Machine Tools’ high-speed milling, drilling, tapping, deburring, and chamfering machining center expands capabilities.

Five Solid-in-Steel Drills

Mapal tools for making holes faster and more cost-effectively.

Tooling for Hybrid and Electric Vehicle Components

Lightweight reamer meets accuracy, roundness, and surface finish requirements for aluminum motor body boring.

Military Helicopters Utilize Gundrilling Machine

Dual-spindle design provides the flexibility to run two different parts simultaneously.

New Control Interface for Gundrilling Machine

User-friendly improvements empower operators to write their own programs for Kays Engineering’s Eldorado.

DYNABRADE INTRODUCES NEW LINE OF ALUMINUM HOUSING POWER TOOLS

Strong housing is machined from a single piece of aluminum bar stock.

Welding Tools for Repairing Agricultural Equipment Under the Open Sky

Three robust, powerful, and portable Fronius USA power sources enable technicians to efficiently repair tractors, combines, and other agricultural equipment. Digital controls make all three intuitive and enable a stable arc and reproducible welding results.

Multiprocess Welding Workhorse

Pulse welding, increased duty cycle, and operator-oriented, easy-to-use interface make the Power MIG 360MP from Lincoln Electric ideal for metal fabrication, maintenance and repair, auto body, and light industrial applications.

Handle High-Output Needs with New 500-Amp Welding Power Source

Miller’s new Deltaweld 500 also adds push-button carbon arc gouging mode, new accessories.

Gear Manufacturer Achieves Consistent Quality with Automated Robotic Cell

An adaptive-finishing solutions developer combined an ABB robot, Renishaw spindle probe with radio signal transmission, and a twin-pallet system into a system that machines one gear while another is loaded.

Vision System Simplifies Tool Detection and Alignment

Released by United Grinding North America and Walter Tool, a measurement system for advanced grinding/eroding machines helps manufacturers optimize production of small, high-precision parts by automatically detecting and aligning tools, blanks, and other workpieces.

Two-in-One Machine Grinds and Erodes

One of the two spindles on Vollmer’s VHybrid 360 can be used to grind and erode while the other spindle grinds. Manufacturers save time by machining solid carbide or polycrystalline diamond (PCD) drills, milling cutters, and reamers in one set-up.

Quarter-Inch Right-Angle Die Grinder

Milwaukee Tool’s cordless M12 Fuel’s brushless motor is more powerful than pneumatic-powered ¼-in right-angle die grinders.

Bevel, Face & Bore Without Cutting Fluids

Hand-held Millhog bevelers from Esco Tool feature an extra-rigid blade-locking system, blades that incorporate a radical chip breaker that transfers heat so cutting fluids aren’t necessary, and a holder that enables the blade to get under the material to pull a thick chip.

United Grinding Offers Full Range of Internal Cylindrical Grinders

A portfolio of 10 Studer machines includes several universal-type models as well as those designed for high production and for radii grinding operations. Control software enables capabilities such as in-process monitoring and the ability to string various cycle times into ISO code.

Glebar Company Announces the Acquisition of Tridex Technology

Adds electrochemical grinding (ECG) for both cutoff and precision grinding solutions.

Small-Footprint Grinder with Large Work Zone

Star SU’s easily configurable NXT 5-axis grinding machine gives manufacturers the ability to run small- and large-diameter wheels to sharpen straight and spiral gash hob designs as well as disk-, shank-, and helical-type shaper cutters, Scudding cutters, and a wide range of round tools.

Increase Productivity with a Five-in-One Machine

The Elb-Schliff millGrind BL10 from Precision Surfacing Solutions (PSS): grinding, drilling, and milling in one clamping; deep grinding and, with an optional laser head, deposition welding in the other. A complete machining solution for aerospace manufacturers.

Compact Automatic Jig Grinder

Mitsui Seiki’s new-and-improved J350G grinds small- and large-diameter holes as well as multiple features using a single wheel in a continuous, automatic mode. The machine is 50% smaller than the previous model, giving manufacturers more options for shop floor usage.

Power Skiving and Gear Shaping in One Machine

A hydraulic chuck combined with a changeable back stop and slotted collet, the Mytec Hydraclamp paves the way for power skiving by enabling users to clamp different diameters and components with one hydraulic chuck.

Chamfer Cutting of Interfering Contours & Internal Gears

Apart from milling pins, there haven’t been many solutions for chamfering internal gears – a severe limitation given that roughly half the gears and shafts in a gearbox have interfering contours. Liebherr Gear Technology’s ChamferCut collision gear technology addresses this problem.

Designing a Solution for Thrufeeding Metal Tubes

Process-improvement company helps customer reduce lead times and costs by configuring an infeed/thrufeed centerless grinding machine with custom software that enabled the customer to vertically integrate.

Nine New Grinders & Sanders

Chicago Pneumatic’s CP3550 product lineup of 17 compatible finishing models allows perfect matching of applications and tools. Greater torque increases material removal rates and operator comfort while deburring, contouring, chamfering, fettling, removing seam welds, preparing surfaces, cleaning, polishing, and finishing.

Walter Acquires Melin Tool Company

A global precision tool manufacturer serving the metalworking industry, Walter anticipates that a stronger presence in the U.S. will help the company grow its product line with local market requirements and improve market support with customized tooling solutions.

Subscription Pricing Introduced For Nesting Software

Hypertherm offers purchasing alternative on ProNest LT for use on smaller CNC cutting tables.

LASER INTERFEROMETER VERIFIES TRUMPF’S PUNCH LASER MACHINE  FASTER, MORE ACCURATELY

API’s XD Laser measures 3 DoF in one process.

Fully Automated Tool Presetting Slashes Machining Setup Times

For shops using shrink fit holders, duplicate assemblies or multi-spindle machines, the VIO Linear Toolshrink from Haimer provides fully automated presetting with incorporated shrink fit technology that reduces setup times up to 70 percent, increases machine utilization and streamlines tool setting processes.