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Home / Experts / Chad Morrison

Chad Morrison

Publisher at Fabricating & Metalworking Magazine Helena, Alabama USA [email protected] www.fabricatingandmetalworking.com

Articles by Chad Morrison

Is Your Workholding Scary?

workholding setup, paralyzing production, Modern workholding solutions, Versatile workholding, flexibility and quick changeovers, High-precision workholding, Innovative solutions, HAINBUCH SYSTEM, clamping 2- and 3-jaw clamping, between centers

But fear not; we’re here to shine a light on those dark corners and show you that workholding doesn’t have to be a nightmare.

TRUMPF Releases Figures for the Fiscal Year 2023/24

Nicola Leibinger-Kammüller, TRUMPF Group, Machine Tools Division, Laser Technology Division, fiscal year 2023/24, Ditzingen, Gerlingen, Hettingen and Höfingen, EUV and electronics business fields, Germany

Sales are down by 3.6% to 5.2 billion euros, and order intake is down by 10.4% to 4.6 billion euros. A weak global economy, ongoing geopolitical uncertainties and intensifying competition are the main causes.

New Technical Director Named at CERATIZIT

Eric Gerringer, Dan Cope, CERATIZIT USA, technical director, metal cutting

Eric Gerringer has been appointed as CERATIZIT USA’s new technical director. He has background in leadership development, training facilitation and manufacturing market forecasting. Throughout his career, Gerringer has also remained active on the shop floor.

Bernard and Tregaskiss Brand Relaunch

Bernard and Tregaskiss, rebrand, new logos, semi-automatic MIG gun solutions, robotic MIG guns, www.bernardtregaskiss.com

Bernard and Tregaskiss have undergone an exciting brand refresh to better reflect their longstanding expertise and dedication to innovation in the welding industry.

New Survey Reveals the Bane of Fabrication Bottlenecks

MC Machinery, production bottlenecks, material handling, fiber laser cutting system, Nick Plourde, FABTECH 2024

A new survey of over 500 fabricators found that more than 90 percent struggle with production bottlenecks, with 85 percent saying material handling and bending are the primary sources of gridlock. MC Machinery surveyed fabricators via an anonymous online survey…

OptiMAX 60X

OptiMAX 60X, OMAX Corp., OptiMAX 60X JetMachining Center, OptiMAX 60X, 10′-x-5’ 2”, EnduroMAX direct drive pump, IntelliMAX Premium is industry-leading software, IntelliTRAX drive system, OMAX Technology Guarantee, OMAX software upgrades for the life of the machine

The OptiMAX 60X is the culmination of three decades of engineering expertise for a new generation of waterjet systems that quickly turn prints into parts with reduced dependency on highly experienced operators.

Think Outside the Generator Box

Ryan Adams, George Myers, ESAB automation team, ESAB’s Technology & Research Center, Aristo® 500ix heavy industrial power source, RobustFeed U82 wire feeder, Universal Robots’ robotic arm, Siegmund weld table, TIG to MIG, A36 bar stock, 4340 ultra-high strength steel, ER90S-B9 filler metal, ER70S MIG wire, Grinding the plate to shiny metal., Using a fixture to clamp three base plates to the Siegmund table., Pre-heating the 4340 steel lifting hubs to 350oF using an oven, Pre-heating the 4340 steel lifting hubs to 350oF using an oven, Using a jig made in-house to perfectly center the hubs on the base plate, Using the cobot to make two tack welds on each hub, Using a rosebud to maintain the pre-heat temperatures, as well as checking the interpass temperature with an IR gun, Welding a root and cover pass on each hub, TIG welding process, Justin Mitchell, UR20e cobot arm, mechanized track welders, Brandon Allen, Exploring Automation, ASC deployed an ESAB cobot (collaborative robot), ¼” steel plate, I-beams and C-channel, Acoustical Sheetmetal Company (ASC), Think Outside the Generator Box

Power generation packager adds ESAB cobot, updates WPS from TIG to MIG and increases production five-fold for a critical part.

New THOR F Combines High Performance Thermal & Mechanical Cutting

Tecoi USA, THOR® F, Tecoi Hyper Operative Range, plate processing machine, Booth# S24189, heavy-duty thermal cutting, THOR F, plasma and oxyfuel cutting, optional beveling system, optional tube and profile lathe, plasma cutting operations, plasma cutting operations, central XX axis, Bevel Arc® beveling system, ± 50° with plasma or oxyfuel with maximum precision, Tecoi’s Driltec® system, CAT 50 tool storage, Tecoi’s THOR F cutting table, raisable drawers, Tecoi’s Ecotec® filters, Dustec® system, New THOR F Combines High Performance Thermal & Mechanical Cutting

THOR F integrates plasma and oxyfuel cutting with an optional beveling system, and an optional tube and profile lathe. It also combines plate cutting with edge preparation and numerous mechanical machining operations, including milling, drilling, tapping, countersinking, marking, etc.

Automated 6-Axis Structural Steel Robotic Beam Cutting Machine

Automated 6-Axis Structural Steel Robotic Beam Cutting Machine, Machitech, Beamcut BC25, robotic 3D CNC cell and platform for cutting metal parts and profiles, structural steel shape, high-definition Hypertherm plasma technology, Hypertherm XPR460 plasma, Silver Cut plasma table, pipe cutting attachment, Electric Press Brake, 2D DXF AutoCAD files, DSTV files, Beamcut Soft software, robotic cutting, CNC plasma cutting systems, fiber laser cutting systems, light industrial CNC plasma cutting tables, heavy-duty industrial CNC routers, pipe cutting systems, robotic beam cutting systems and press brakes

The Beamcut System 3D Robotic Profile Cutting Machine cuts any shape from mild steel, stainless steel, and aluminum with high repeatability and accuracy. It eliminates costly layouts and grinding, simplifies fabrication, minimizes errors, and boosts production speeds.

Norton Invites FABTECH attendees to “Work Smart with Norton”

Norton, “Work Smart with Norton”, FABTECH 2024, Booth #W3301, October 15-17, Norton RazorStar, Norton Abrasive Process Solutions (APS) Program, Norton Vortex® Rapid Prep Non-Woven Flap Discs, Norton Vortex® Rapid Blend Coarse Grit Wheels and Discs, Norton QUANTUM3™ (NQ3) Line of Grinding and Cutting Wheels, “Norton for Aluminum” Thin Wheels, self-sharpening aluminum oxide grain, smear-free finishes, hard-to-grind metals, carbon steel, aluminum, stainless steel, nickel alloys, automated grinding, toughest grinding applications

Saint-Gobain Abrasives, one of the world’s largest abrasives manufacturers, has announced that at FABTECH 2024, Booth #W3301, located in the Orange County Convention Center, 9800 International Drive Orlando, FL from October 15-17, it will feature how to “Work Smart with…

VDW to Host Complimentary Breakfast and Panel Discussion at IMTS 2024

VDW, Host Complimentary Breakfast and Panel Discussion, IMTS 2024, The German Machine Tool Builders' Association (VDW), Emo Hannover Breakfast

The German Machine Tool Builders’ Association (VDW) is pleased to announce a special complimentary breakfast event at the upcoming International Manufacturing Technology Show (IMTS) 2024 in Chicago to promote the EMO Hannover Trade Show, the world’s leading trade fair for the metalworking industry. This exclusive event will take place on September 10th from 8:00 to 10:00 am in Room S404D 250 at McCormick Place, South Building, Level 4.

2D Vision Sensor Delivers Out-of-the-Box AI Machine Vision Inspections

Inspector83x 2D vision sensor, SICK, AI inspections, AI machine vision, SICK Nova foundation software, SICK dStudio

With the launch of its Inspector83x 2D vision sensor, SICK has enabled out-of-the-box Artificial Intelligence machine vision inspections for common inline inspection tasks in demanding high-speed production. The no-stress teach-in capability of the SICK Inspector83x can be used by non-specialists…

New Kwik Kut-100 Cutting Machine

Kwik Mark, Kwik Kut-100 Cutting Machine, Kwik Mark Inc.

Simple to operate and understand, the Kwik Kut from Kwik Mark transforms manual cutting tasks into a streamlined process with enhanced accuracy, cut quality, and improved employee morale.

New Cabinet Cooler Systems for Explosive Environments

EXAIR, electrical enclosures, ATEX Cabinet Cooler Systems, NEMA 4/4X, CE compliant and UL tested

EXAIR’s new 316 Stainless Steel ATEX Cabinet Cooler Systems have cooling capacities up to 5,600 Btu/Hr., and are an ideal answer for protecting electrical enclosures with problematic overheating in areas with explosive atmospheres, both indoors and outdoors.

New Cutting-Edge OptX 2kW Handheld Laser Welder

Miller Electric, Miller Electric Manufacturing, Dave Lambert, OptX™ 2kW handheld laser welder, IPG Photonics Corporation, welding shops, welding, laser welder, precision welding, fabrication, TIG

Miller Electric Mfg. developed the new handheld laser welder in collaboration with IPG Photonics Corp., to create an easy-to-use welder to support welding shops amid the ongoing labor shortage by unlocking the capacity of their workforce and dramatically boosting productivity.

Advanced Parting at a 90° Angle

Fredrik Selin, Sandvik Coromant, CoroCut QD Y-axis, parting tools, turning centers, multitasking machines

Sandvik Coromant announces CoroCut QD for Y-axis parting, which improves surface quality, and creates less vibration compared to conventional parting off, resulting in less noise.

Advanced parting at a 90-degree angle

Sandvik Coromant, CoroCut® QD Y-axis parting tools, CoroCut® QD Y-axis tools, improved surface quality, reduced vibration, higher blade stiffness, Y-axis parting, X-axis of the machine tool, CoroCut® QD, Fredrik Selin, increased blade stiffness of up to 600 percent, turning centers, multitask machines with Y-axis

Sandvik Coromant announces CoroCut® QD for Y-axis parting. Optimized to enable improved surface quality, reduced vibration and higher blade stiffness.

Shaft Collars and Mounts Adjust Quickly Without Tools

Stafford Manufacturing Corp.’s Quick-adjust Products, Flip-Lok, Staff-Lok Lever-actuated shaft collar, Python™ Flange Mounting Collar, SlipKnot

Stafford Manufacturing Corp.’s Quick-adjust Products feature the Flip-Lok with a split hub and an integral adjustable clamp, the Staff-Lok Lever-actuated shaft collar, and the Python Flange Mounting Collar with a six-hole bolt pattern and keyway.

The New Benchmark Grade for Thread Milling

Walter Tiger·tec Gold grade WSM37G, inserts, thread mills, multiple layer coating, indexable inserts

Walter’s Tiger·tec Gold grade WSM37G is for indexable insert thread mills. The indexable inserts feature a unique, one-of-a-kind, physical vapor deposition aluminum oxide (Al2O3) coating technology.

Collet Pads and Jaws Enhance Job Shop Capabilities and Efficiencies

Dillon collet pads and jaws allow job shops to expand their machining capabilities, with thru-hole chucks that hold small bar stock for Swiss-type machining, and tube stock. Dillon’s unique Carbinite coating securely grips parts with varied geometries and allows more…

New Quick Zero Setting Devices Enhance Efficiency

Fixtureworks Quick Zero Setting Devices, clamp, mounting plate

These new innovative and practical devices from Fixtureworks help reduce downtime and improve quality. The easy-to-use and easy-to-install devices are used to locate and clamp workpieces to further ensure stability and precise location.

New Subscription Service for 3D Fixture Modelling Software

FixtureBuilder 8.1, Renishaw, advanced CAD-based metrology fixturing, software, modelling software, fixturing components

Renishaw’s FixtureBuilder allows quick creation and documentation of advanced CAD-based metrology fixturing setups for repeatable and productive part inspection. Full CAD compatibility, custom libraries, and a “Build It” function that automates set ups and simplifies purchasing of components.

SigmaNEST 24 Suite Connects CAD/CAM, Shop Floor and Business Systems

SigmaNEST 24 Suite Connects CAD/CAM, Shop Floor and Business Systems, SigmaNEST 24 Suite, Connected Shop workflow, ERP system, Connected Shop, SigmaBEND AP, SigmaTUBE 24, SOLIDWORKS, SigmaNEST platform, SigmaNEST/SimTrans environment, SimTrans 24, SigmaQUOTE, SigmaMRP, Sandvik, Sandvik SMF, Kevin Ramirez

SigmaNEST, is pleased to announce version 24 of the software suite. The new release gives fabricators the tools to reach higher productivity throughout the shop, while being easy and intuitive to use. SigmaNEST 24 suite helps users in three ways: Deeper software integration, a more effective UI, and CAD/CAM enhancements that drive predictably high-quality output at the machine.

Wintriss Expands U.S. Sales and Service Representation

Brandon Robbins, Director, Southern Press Solutions, Midwest Press and Automation, LLC, Wintriss, sales and service

Wintriss distributor Midwest Press and Automation, LLC has broadened its coverage to include southern Ohio and Kentucky after successfully covering Michigan, North Carolina and South Carolina, Virginia and Illinois. Wintriss has also added a new distributor partner, Southern Press Solutions (Blairsville, GA), covering Alabama and Georgia.

Seco Partners With Instagram Influencer Swemachinist

At Seco, this opportunity has entailed working out completely new strategies and approaches, the goal being to provide added value to customers and other stakeholders, as well as the Swemachinist followers.

Hunter Precision Tool Builds Foundation on Precision Ground Saw Blades

Hunter Precision Tool, Vollmer Vpuluse 500 wire EDM machine, CNC grinding, PCD tools, carbide, and HSS tools, drilling tools, boring tools, inserts, machining centers, VOLLMER CHD270 with an ND230 automation system, Johnny Migedt, Ron Migedt

The cornerstone for Hunter Precision Tool is the sales, re-grinding and servicing of circular saw blades – a business division that continues to grow. At the core of this department is the VOLLMER CHD270 with an ND230 automation system. The company has recently invested in the VOLLMER VPulse 500 wire EDM machine.

ProCAM Software Suite Developed for Profilers by Profilers

HGG Profiling Equipment, pipes, profiling machines, software, ProCAM, ProCAM Lite, 3D profiling, Weibe Wiersma, CAD/CAM

HGG Profiling Equipment recently partnered with SDS/2 to create a plugin that directly links to ProCAM. The plugin enables direct definition of cutting information in the SDS/2 CAD model, including detection of holes and pipe notches.

Mazak Brings Speed and Precision Machining to PRI 2023

Mazak, Mazak’s QT-Ez 8MSY Turning Machine, PRI 2023, VC-Ez 20X Vertical Machining Center, SYNCREX 38/9X Swiss-style Turning Machine, Performance Racing Industry, MAZATROL SmoothEz5 CNC

Mazak will demonstrate three automation-ready machines designed with motorsports part production in mind, including the VC-Ez 20X Vertical Machining Center that provides accurate and cost-effective processing of complex parts via 3+2 or full 5-axis machining.

Online Exclusive: Klöckner & Co.’s Acquisition of U.S. Metal Components Fabricator Expands Its Offerings in North America

Klöckner & Co., Kloeckner Metals Corp., expansion, John Ganem, heavy machinery OEMs, steel fabrication market, metal fabrication, steel and metal products, distribution, Industrial Manufacturing Services, fabrication business, National Material of Mexico, CO2-reduced steel and metal products, machinists

The Kloeckner Metals Corp.’s addition of Industrial Manufacturing Services marks a significant step up the value chain by creating a growth platform for the company. Kloeckner’s ability to offer a fully integrated supply chain solution for fabricated parts and components creates value by simultaneously increasing efficiency and reducing complexity for its OEM customers.

TRUMPF’s Leibinger Receives the Schawlow Award

Peter Leibinger, TRUMPF Supervisory Board Chairman, Laser Institute of America, Schawlow Award

The award recognizes outstanding achievements leading to a fundamental understanding of laser technology and its applications. The award is named after Nobel Prize winner Arthur L. Schawlow and has been presented since 1982.

Powerfully Simple, Simply Powerful: GibbsCAM 2024

Tobias Unosson, GibbsCAM 2024, GibbsCAM, Sandvik Coromant, CoroPlus Tool Library, cutting tool software, ISO 13399, cloud-based tool library, digital connectivity, CAM, CAD, Sandvik Coromant’s PrimeTurning, inserts, milling, Thorsten Strauß, Marc Freebrey, machining centers

GibbsCAM announces the release of GibbsCAM 2024, which continues to boost end-user productivity for programming advanced machining centers, underpinning the GibbsCAM promise of Powerfully Simple, Simply Powerful.

Versatile Parting and Grooving to Stay on Track

Sandvik Coromant, CoroCut 1-2, CoroCut 2, parting, grooving, Jenny Claus, internal coolant, clamping finger design, parting blades, inserts, Fredrik Selin, CoroCut QD, CoroCut QF

Cutting tool and tooling system specialist Sandvik Coromant has upgraded its long-established CoroCut® 1-2 parting and grooving concept. Improved stability, even greater flexibility and significant productivity gains are just some of the benefits offered by the new CoroCut® 2 system.

A Drill to Trust for Nickel-based HRSA Components

CoroDrill 860 with -SD geometry, Sandvik Coromant, Robert Smith, HRSA materials, fine-grained cemented carbide substrate, PVD coating, aerospace industry, aircraft engine parts

Global metal cutting leader Sandvik Coromant has introduced a new solid carbide drill optimized for drilling in nickel-based heat-resistant super alloy (HRSA) materials, with a standard drilling depth capability of up to 8 × D.

Smart, Self-programming Robot that Sets Its Own Weld Path

TRUMPF, Fraunhofer Institute for Manufacturing Engineering and Automation IPA, arc welding robot, Sven Klingschat, smart seam tracking function, TruArc Weld 1000 arc-welding machines, cold metal transfer

TRUMPF’s new arc-welding robot that programs its own weld path is now available in North America. The smart sensor enables the robot to determine weld spots automatically, and the technology helps tackle the shortage of skilled workers.

Innovation on a Larger Scale

Siemens, Ingersoll Machine Tools, digital twin, robotic fiber replacement, additive manufacturing, automation, Sinumerik 840D sl CNC to include Run MyRobot, Robotic FP, Siemens Virtual NC Controller Kernel (VNCK) simulation software, MasterPrint, Jason Melcher, 3D printing, CNCs

Robotic fiber placement and 3D printing enable disruptive breakthroughs in today’s manufacturing processes. See what Siemens and Ingersoll Machine Tools are up to.

New Audio AI and Solutions for Welding Quality Control

New Audio AI and Solutions for Welding Quality Control, Xiris Automation, camera-based solutions, quality control in the metal fabrication industry, groundbreaking artificial intelligence (AI) audio tool for welding, Audio AI tool, Xiris’ WeldMic™, Xiris’ WeldStudio™ 3 Pro software, Cameron Serles

Xiris Automation’s showcase at FABTECH is the release of its AI tool designed to process welding audio signals. With the Audio AI tool, fabricators can now establish an acceptable range of audio signals for welding processes and receive real-time alarms for anomalies such as burn-through and wire feed skips that could indicate welding defects.

New Medical Product Sales Manager for Star SU

James Doughty, Star SU, product sales manager, medical sales, NXT 5-axis tool grinder

James Doughty is the new product sales manager responsible for national medical sales for Star SU, part of the Star Cutter Co. He will be responsible for expanding the use of the company’s NXT 5-axis tool grinder.

Sandvik Coromant’s Mills-Hendrix to Speak at Women in Manufacturing SUMMIT

Aisha Mills-Hendrix, Sandvik Coromant, Women in Manufacturing SUMMIT

Aisha Mills-Hendrix, a regional sales manager for Sandvik Coromant, will present “Breaking the Glass Ceiling: Advancement, Self-Advocacy, and Resilience” on Tuesday, Sept. 26, from 1 to 1:45 p.m. She will discuss how women can overcome challenges while also offering best practices and strategies to support the advancement of women in the manufacturing industry workplace.

10 Tips for Purchasing Tools on a Budget

David Zagar, Paula Bass, KBC Tools & Machinery, machinists, tool and die makers, millwrights, CNC operators, Digital Read Out, KBC Brand, drilling tools, band saws, threading tools, abrasives, metalworking fluids

“Anticipating problems and equipping your teams, with hard-to-acquire products, is more important than ever. Having the right items “on-hand” eliminates time and problems — even better at a discount.”

ANCA Launches Inaugural Female Machinist Award

Female Machinist Award, CNC grinding machines, ANCA, tool and cutter grinding, Johanna Boland

The new award will celebrate women’s achievements in the tool and cutter grinding industry. The winner will be rewarded with a fully funded ticket to attend a prominent trade show where ANCA is exhibiting, providing an invaluable opportunity for the winner to connect with industry professionals.

Air Powered Abrasive Belt Machine Converts to a Die Grinder or Drill

Work Smarter to Achieve Consistent and Higher Surface Quality, Air Powered Abrasive Belt Machine Converts to a Die Grinder or Drill, Dynabrade, Inc., Dynafile II air powered abrasive belt machine, grinding head that pivots 360°, 20,000 rpm direct-drive air motor, powers abrasive belts 1/4"-to-3/4" x 18" long, trouble-free belt tracking, cold air transmission, reducing tool vibration, 1/4" collet, abrasive power tools

40320 Dynafile® II offers ergonomic 7° offset design. The tool’s grinding
head pivots a full 360° for securing in most efficient position. Application
shows Dynafile® II fitted with optional 11204 Contact Arm, allowing
slack of abrasive belt to efficiently polish radiused areas.

Sneak Preview: FABTECH 2023

Speed to Market Matters: Manufacturer Shares how to get There Faster, Bluco® Corp., Brian Dodsworth, 100% square welding application, manufactures positioning, robotic and machining applications

Foremost metal fabrication event returns to Chicago with live product demonstrations, a comprehensive conference portion, unique events and much more.

New Rigid Industrial-grade Micro Fiberscopes

Titan Tool Supply, micro fiberscopes, visual inspections, L-Series Rigid Industrial Micro Fiberscopes

Titan Tool Supply Inc.’s L-Series is designed to perform accurate and reliable remote visual inspections and diagnostics in hard-to-reach, remote areas without the need for machinery and equipment disassembly or disruption.

Made to Measure

Metrologic Group, 3D measurement software, Sandvik, 3D metrology, 3D metrology, Metrologic’s software, Bertrand Gili, Industrial Metrology Technology, ZeroTouch® Flexible Metrology Platform, DWFritz, Sandvik Group, Metrologic Group’s Metrolog X4® software, DWFritz laser-based machine, Metrologic’s 3D point cloud computation, ZeroTouch solution, ZeroTouch

Modern 3D metrology is becoming the eyes and ears of the production floor, bringing multiple advantages to the manufacturing world.

BLM GROUP at FABTECH Mexico 2023

BLM GROUP, FABTECH México, AST8-VE, E-FLEX, ELECT40, LS7, SMART, laser cutting, bending machine, electric tube bending machine, all-electric vertical tube end-forming machine, wire bending machine, BLMelements, software, BLManalytics, production data

This international event is the ideal venue to present BLM’s LS7 together with its broad portfolio of technological innovations.

Siemens creates new vertical market dedicated to Intralogistics in the U.S

Siemens, Intralogistics, best-in-class material handling, hardware automation, digital transformation, cybersecurity, safety, Joel Thomas, Intralogistics vertical, intralogistics industry, Siemens TIA Portal, Siemens software portfolio, Supply Chain Suite (SCS), data-driven analysis, simulation and optimization of logistical processes

Although the industry is evolving to facilitate the market’s demands, businesses continue to struggle with both traditional and new challenges. Either it is growing inventory, turnover rates, small order quantities with fast delivery times or increasing need to save energy and to be sustainable. With the reliable technology for material handling equipment, we help you overcome these challenges.

Tool Tech, LLC. Acquires Cameron Tool Corp.

Tool Tech LLC, Cameron Tool Corp., tool and die manufacturing, stamping manufacturing

Cameron Tool houses a well-known customer base of automotive OEMs, tier 1 suppliers, and numerous customers in industries ranging from aerospace to alternative energy and to the military.

Next Level Sawing

Richard Childress Racing Reaps Major Benefits from Band Saws, WIKUS Saw Technology Corp., carbide band saw blades, Rocky Helms, WIKUS’ FUTURA, carbide tip band saw blades, MARATHON® M42, Randy Goss, WIKUS saw blades, band saw blades, increase in blade life

Breakthroughs in the development of robust sawing systems ensures your shop will exceed your customers’ most challenging and unique demands.

KAAST Machine Tools Offers VF-Mill Vertical Machining Centers

VF-MILL VERTICAL MACHINING CENTERS, KAAST MACHINE TOOLS OFFERs VF-MILL VERTICAL MACHINING CENTERS, KAAST Machine Tools, Inc., VERTICAL MACHINING CENTERS, VF-Mill series, VF-Mill, VF Series machines, C3 ballscrews, Alpha Center, 24 pocket tool changer, 10,000 rpm CAT 40 spindle, automatic lubrication system, VF-Mini, 12-position umbrella tool changer, 10,000 rpm BT40 spindle, Fanuc Series 0i control systems, Series 0i

The way a machine is built affects the way it performs. With premium quality components, high accuracy, and attractive price points, the VF-Mill series is setting the standards for how to build vertical machining centers. With machines installed in more than 20 countries, the VF-Mill series has become the go-to machining center for the KAAST family of corporations.

Nucor Receives new 6” Coil Processing Line from COE

COE Press Equipment, Nucor, 6” Series 1 Servo Roll Feed, Series 250 (2.5” x 6”) Power Straightener, 4,000 # X 12” capacity Coil Reel

COE Press Equipment shipped and installed a 6” Series 1 Servo Roll Feed, a Series 250 (2.5” x 6”) Power Straightener and a 4,000 # X 12” capacity Coil Reel, which will be feeding a newly installed SEYI press.

New Clean Room Rated Static Eliminator

EXAIR, Intellistat Ion Air Nozzle, Intellistat Ion Air Gun, clean room, static eliminator, UL and CE compliant

EXAIR’s new Intellistat Ion Air Nozzle neutralizes static in processes such as scientific and electronic testing, cleaning medical or pharma products and more.

Well Done Welding Finishes

Osborn, Osborn Abrasives, TufBrush Stringer Bead Brush, Honey Badger Double Stringer Bead Brush, Brian Keiser, surface treatment solutions, high-quality finishing tools, material finishing, deburring, cleaning, honing, surface polishing, Osborn USA, Osborn International, Dynabrade Inc., Kane Robotics Inc., KUKA Robotics, Saint-Gobain Abrasives, Norton Abrasives, Weiler Abrasives Group

Advancements in surface prep and finishing abrasive products ensure high-quality finishes, tool-free wheel changes and safer products that prevent breakage. Abrasives suppliers continue to collaborate and test products in the field with their customers to ensure the resulting products provide faster cuts, longer product life and reduce operator fatigue. What’s more, robotic and automated solutions provide alternatives to achieve the precise removal of a wide range of materials.

5 Things To Do Before IMTS 2022

IMTS 2022, Sept 12-17, international tradeshow

Here are five things you can do right now: Attend Preview Days. From technical deep dives and attractions to entertainment and networking events, hear about all IMTS has to offer. Discover Featured Showrooms. See the new technology, equipment, and software that will be on display….

Zimmermann Displays Three New Machines at IMTS 2022

FZU32, FZP37, FZU42, FZP machine line, FZ32, FZ37, FZ42 CNC gantry milling machine, gantry milling machine, gantry milling machine, thermosymmetrical, Zimmermann, Zimmermann Inc, booth 339336, IMTS, Z-Ram

Zimmermann Milling Solutions, a leading global high-tech supplier of portal milling machines, will virtually show three new gantry machines at their booth. IMTS will be held September 12-17, 2022, in Chicago.

ANCA Powers up Poly Crystalline Diamond Tooling

Poly Crystalline Diamond (PCD), PCD, aluminum, bi-metal applications, Fe3C, Motion SparX Generator, ANCA, Pico-pulses, CTH025, CTM302, 5-axis kinematics, ANCA EDG, EDG, Motion SparX Erosion Generator, CNC grinding machine, CNC grinders, CMX850, PCD tooling, rotary copper electrode, neutral rake face, non-ferrous materials, composites, electronic components, timbers, precious metals

How simultaneous high-current and high-frequency have positioned the ANCA EDG as the benchmark for PCD manufacture. With the increase in performance, decrease in cycle time and increase in surface finish specification, users are able to purchase arguably the most technologically advanced erosion machine available. ANCA is the only supplier of EDG erosion machines in the market that has a synchronized, adaptable, intelligent and controllable erosion process suited perfectly to the vast array of non-ferrous materials.

New SIGMA® LS Laser Micromachining Subsystem

SIGMA® LS Laser Micromachining Subsystem, AMADA Weld Tech, laser micromachining

AMADA Weld Tech’s femtosecond laser-integrated module is designed for processing versatility. Its small form factor and integration-ready design makes the SIGMA LS the perfect choice for machine builders and system integrators, as well as contract manufacturers, job shops, and R&D laboratories.

Promising order intake at EMCO

challenging financial year, supply chain issues, short-time work, EMCO, Technology Centre in Belforte Monferrato, Belforte Monferrato, Technology Centre, Dr. Ing. Stefan Hansch, Stefan Hansch, Ing. Stefan Hansch, Dr. Stefan Hansch, www.emco-world.com, order intake

The new business year started with a high order backlog. In 2022, machine tool manufacturer EMCO will celebrate its 75th anniversary.

Research Building Bridges for Seco Customers

Rachid M'Saoubi, Seco Tools, Senior Research & Development (R&D) Expert, Senior R&D Expert, R&D Expert, Senior Research & Development Expert, Lund University, Sweden, international collaborative research projects

At Lund University, Rachid M’Saoubi (Senior Research & Development (R&D) Expert) is helping Seco and its customers stay competitive and thrive by building bridges between the academic world and the real world.

Persistent in Every Respect

Vecoplan, WFL, WFL Millturn, WFL Millturn Technologies, Vecoplan Smart Center, VSC, M120 Millturn, M120, Daniel Dittmann, Millturn PRO, Martin Selbach,

The Vecoplan product portfolio comprises a range of machines and systems for different preparation processes. This makes it possible to cater to a broad range of industries, applications and companies

New Conduit Conductor for Aerospace Applications

Guill Tool, aerospace industry components, Conduit Conductor, Guill, contract manufacturer

Guill now offers its substantial machine shop capabilities as an independent service to customers in aerospace manufacturing. Products are made to customer specification. Guill Tool’s conduit conductor, made of Monel 400, measures 5.25” outer diameter x 3.625” overalllength.

2022 Buyer’s Guide & Product Showcase

Fabricating & Metalworking, buyers guide,

Welcome to your year-round, go-to purchasing resource. This issue is designed to assist you in researching, planning, and executing successful strategic investments.

Smart Safety Strategies

Brass Knuckle

Advances in safety equipment prevent accidents and ensure your employees remain healthy and ready to work.

Siemens New SINUMERIK CNC is a Digital Native Machine Tool Control

SINUMERIK CNC, machine tool control

Mapping the development process with SINUMERIK ONE reduces product development and time-to-market. SINUMERIK ONE marks the beginning of a new era. The CNC system is revolutionizing everything that has existed so far. All it takes is a small spark to set great things in motion. Maximize your productivity, innovate faster, excite digitalization, and discover a new way of thinking.

The Palmgren Max Drill Press Guard

Palmgren, #9615025 Drill Press Guard

The telescopic action of the Max Drill Press Guard collapses as the drill penetrates the workpiece, and returns to the extended position when the spindle is raised.

New Rocker Arm Spot Welders

Weld Systems Integrators, rocker arm spot welders

(Warrensville Heights, OH) – Weld Systems Integrators (WSI) is pleased to introduce our NEW WSI Series Rocker Arm Spot Welder. WSI rocker welders may include many standard and optional features and WSI-recommended upgrades, including:  kVA: 30, 50, 75, 100, 150…

L&L Special Furnace Co. Ships Large Car Bottom Furnace

L&L Special Furnace Co. Ships Large Car Bottom Furnace

L&L Special Furnace Co., Inc., has shipped a large gas-fired normalizing furnace to a worldwide manufacturer of pipe, tube and fittings used for various military contracts. The furnace was scheduled for delivery at the end of Q4 2021 and ran…

The Ultimate in Anti-Fog and Full-Face Protection

Brass Knuckle, Vader, BK anti-fog, goggle and face shield in one

(Cleveland, OH) Foul, nasty, or painful debris. Spark. Liquid sprayback. All can slow the most seasoned employee and, worse, bring the threat of occupational injury. So, what protection do workers want on their face when the situation hits the fan?…

Scytec Consulting Partners with Absolute Machine Tools

Scytec Consulting, Absolute Machine Tools, DataXchange, CNC machines

Partnership will see Scytec’s revolutionary data collection software, DataXchange, provided with CNC machines being sold by Absolute Machine Tools for maximizing machine uptime and opening the door to hidden revenue streams.

Mike Thies Celebrates 35 Years at Gema USA

Gema USA, Mike Thies

Thies is the director of engineering and sales for Gema and responsible for managing the sales and engineering teams for the powder coating business covering the United States and Canada.

The Squeaky Wheel Gets the (Biobased) Oil!

Cortec, lubricant, lubrication, biobased, general maintenance products, soy-based lubricants, squeaky hinges, moving parts, biodegradable, biobased alternatives, green chemistry

When tested according to the ASTM D-3233 Falex Pin and Vee Block Test, which demonstrates the extreme pressure properties of lubricants, EcoLine® ELP was able to hold up under a much heavier load than the other lubricants while avoiding scarring.

Hexagon’s Advanced CAD/CAM Software

EDGECAM 2022 anticipates future capabilities for milling and turning; WORKNC software introduces ‘manufacturing aware’ CAD for mold and die makers .

Fantastic Form

Fabricators can select from diverse and extensive lines of equipment to meet the exacting needs of their customers.

Best Practices in Safety

Industry professionals share insights and products to assist in fostering zero injuries in your shop.

Striker Systems Introduces New Marketing Manager

Striker Systems, new marketing manager, Danielle Lindsey, CAD/CAM, nesting software

Danielle Lindsey will work with senior management to develop and manage all the marketing programs for multi-media channels, trade show events, and building a platform to expand brand engagement and awareness. Striker Systems is a developer of CAD/CAM and nesting software for the sheet metal fabrication industry.

Brass Knuckle’s Lenses Win the War on Fog

Brass Knuckle, anti-fog lenses, safety glasses, protective eyewear

Proprietary coatings create a new standard for anti-fog lenses. Two coatings, BK-Anti-FOG and BK-Anti-FOG+, provide extreme anti-fog performance and improve worker safety and productivity.

FANUC’s New Robot Designed to Handle Heavy Products

FANUC, heavy payload industrial robot, M-1000iA, serial-link construction

With a 1,000 kg payload, a 3,253 mm horizontal reach, and a 4,297 mm vertical reach, the M-1000iA is capable of handling automotive components, construction materials and battery packs for EVs. Shipping of the product will begin this quarter.

Edge Prep & Tool Honing

Bel Air Finishing Supply, Inc. (North Kingston, RI) – Edge-prep, or the honing of cutting tool edges, is known to increase the life of cutting tools by 300% or more. Polishing of cutting tools serves to extend tool life, while…

BIG KAISER releases two dial indicator stands with 220 lb. capacity

Heavy Duty Dial Indicator Stands

BIG KAISER is a worldwide leader in high-precision tooling systems and solutions for the metalcutting industry that guarantee extreme accuracy and repeatability. As a member of the BIG DAISHOWA Group (Osaka, Japan), BIG KAISER has grown into a well-recognized global tooling provider, with manufacturing facilities in North America, Switzerland and Japan.

Absolute Machine Tools Partners with Greenway & Associates

Absolute Machine Tools (Lorain, OH) established a partnership with Greenway & Associates in Orange City, Iowa.  Greenway is a full-range distributor of industrial manufacturing equipment including CNC machine tools, bandsaws and coldsaws, plasma cutting tables and plate rolls, water jets, sanders, deburring equipment, and many other types of equipment solutions manufacturers require throughout their operations.

Industry News

Franklin Precision Castings, Model TRX-1250CAM, Triplex Systems, Inc., Mark Johnson
New Automatic and Manual High Pressure Ceramic Shell Removal Center

Franklin Precision Castings has acquired a state-of-the-art 20,000 psi water blasting system, combining both automatic and manual operations for ceramic shell removal.
Nicola Leibinger-Kammüller, TRUMPF Group, Machine Tools Division, Laser Technology Division, fiscal year 2023/24, Ditzingen, Gerlingen, Hettingen and Höfingen, EUV and electronics business fields, Germany
TRUMPF Releases Figures for the Fiscal Year 2023/24

Sales are down by 3.6% to 5.2 billion euros, and order intake is down by 10.4% to 4.6 billion euros. A weak global economy, ongoing geopolitical uncertainties and intensifying competition are the main causes.

Heidi-Melanie Maier, TRUMPF, vice president of technical services, TRUMPF Inc., Lutz Labisch
TRUMPF Inc. Names new Vice President, Technical Services

Heidi-Melanie Maier is now the new vice president of technical services, responsible for governing the technical service, spare parts, and training groups for customers in North America.

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