FABTECH 2024 Forming & Fabricating
The Latest Technology in Forming and Fabricating will be on display at Fabtech in Orlando.
Posted: October 1, 2024
High-heat Casters and Wheels Excel in Demanding Environments
Hamilton Caster (Hamilton, OH), an industry leader in designing and manufacturing custom-engineered heavy-duty industrial casters, wheels, carts, and material handling solutions, is set to make a mark at FABTECH with its innovative high-heat product line. Hamilton Caster will be in Booth S-17200. Built to endure extreme temperatures, Hamilton’s high-heat casters and wheels excel in demanding environments such as autoclaves, powder coating systems, food manufacturing, and pharmaceutical industries. Our products are designed to meet the rigorous demands of high-heat applications, ensuring durability, reliability, and safety, all proudly manufactured in the USA. Our High Heat Non-metallic Wheels offer a variety of diameters with temperature ratings between 475° and 570° Fahrenheit, while our Inferno Metallic Series Wheels feature high-heat stainless steel precision ball bearings rated up to 750° Fahrenheit. For non-marking solutions, Scorcher® Wheels, made from 33% glass fiber reinforced, heat-stabilized nylon 6/6, provide superior floor protection and long service life in extreme environments.
Hamilton’s Inferno Forged Steel Wheels, with a maximum temperature rating of 750° Fahrenheit and a load capacity of up to 7,000 lbs., represent the pinnacle of performance, combining heavy-duty hubs with high-heat precision shielded ball bearings and a high-heat clear enamel finish. Our stainless steel wheels, made from 303 stainless steel and equipped with high heat precision shielded ball bearings, offer robust performance in highly corrosive environments. With our continuous improvement efforts and best-in-class customer service, we are ready to meet your high-heat application needs.
Metrology Tool Ideal for Fit-up and Alignment for Assemblies, and Part Inspection
KEYENCE Corp. of America (Itasca, IL) is a global leader in providing reliable factory automation and inspection equipment, and at Booth S-27045, the company will be bringing its latest release from the Quality and Metrology Division. This new metrology tool, the WM-6000, offers fast and easy inspection using both probe measurement and laser scanning. With just a camera and a handheld probe, this portable CMM can fully-inspect parts of all sizes in an 82’ area.
The WM-6000 is the largest model in Keyence’s CMM lineup, and the only system to include a handheld 3D scanner. For the fabrication industry, this tool is especially helpful for fit-up and alignment for assemblies, as well as general part inspection. For assemblies, the touch probe can be utilized for measuring GD&T features like perpendicularity, angularity, and true position to ensure accurate fit-up and alignment, while the scanning probe can inspect individual pieces to make sure all parts of the assembly were machined as intended.
The system runs off of an intuitive software, making it easy for anyone to be an operator of the system without formal training. Thanks to the newest upgrade, the WM-6000 can be used anywhere necessary, including outdoors. The software will also print full inspection reports, complete with images, so you can streamline your QC documentation. Reduce downtime, offload time-consuming measurements from CMMs, or help to address skilled-labor challenges with this tool. With the ability to be used by anyone, anywhere, this is a super powerful inspection instrument to add to your toolbox. WWW.KEYENCE.COM/FANDM_FABTECH24_WM6
Sell Smarter with CRM Manufacturing Software
Today, more than ever, sales processes are data driven. Integrating AI and Machine Learning plays a critical role in this new dynamic. With SugarCRM (San Francisco, CA), sales reps will love using our product as it will help them sell more and improve their relationship with customers. SugarCRM will be in Booth S-34141.
Sales-i advanced analytics, combined with Sugar’s elevated sales automation capabilities, help manufacturers gain a complete view of customer relationships and their back-office operations simultaneously. With these new capabilities, sales leaders can craft more personalized, targeted sales strategies, being more likely to convert leads into sales.
Empowered with smarter selling approaches and intelligent account management capabilities, manufacturers can accelerate revenue while enhancing customer satisfaction.
With Sugar’s CRM manufacturing software, manufacturers can monetize their ERP and CRM data, accelerate lead to cash, achieve service excellence and more.
www.sugarcrm.com/resources/events/fabtech
Waterjet Technology and Innovation
For more than three decades, Techni Waterjet LLC (Charlotte, NC) has stood at the forefront of waterjet manufacturing and technology innovation, setting a benchmark for precision, quality, and unwavering dedication to their clients. Founded in 1989, this global powerhouse has consistently pushed the boundaries of what’s achievable with waterjet technology. They will be in Booth S-15107.
One of the most transformative aspects of Techni Waterjet’s journey has been their electric servo pump technology innovation. The introduction of the electric servo pumps has not only reduced energy consumption, aligning the waterjet industry with the global movement toward “green” technology.
Next Evolution of the Human/Machine Collaboration in Manufacturing
VKS-Visual Knowledge Share Ltd. (Châteauguay, Quebec, Canada), a world leader in Digital Work Instruction technology, is launching its newest advancement in connected worker technology: I/O Connect. This new VKS add-on enables workers to activate and monitor devices, machines, and PLCs directly from their work instructions. It is the next step in consolidating manual and automated processes into one intelligent operation.
“VKS is uniting the manufacturing environment with continuous validations between your people, machines, PLCs and work instructions,” said Ryan Zimmermann, VKS director of business development. “This new Industry 5.0 capability will enable companies to achieve higher levels of efficiency through one worker-centric platform.”
The new I/O Connect technology serves as a digital middleman, connecting VKS to PLCs, pick-to-light sensors, vision systems, cobots, and integrated workflows with machining centers. After workers complete their guided tasks within their work instruction platform, VKS sends a confirmation to connected devices to move the process to the next step and initiate an automated machine process. Simultaneously, VKS I/O Connect collects data directly from the physical devices on the shop floor, including cycle counts and setup validations. With this new capability, all activities are executed according to specifications while employees interact with only one system.
New Technologies Ensure Maximum Productivity and Profitability
AMADA AMERICA, INC. (Buena Park, CA), a manufacturer of innovative, productivity-enhancing sheet metal machines, including fiber lasers, turret punch presses, combination machines, press brakes, automation systems, and software, will display several machines in Booth S-22003, including:
- The EGB 4010e Press Brake is a high speed electric, compact press brake. The ERGO model includes multiple features facilitating operator safety while increasing bending productivity of small parts.
- The EGB 6013 ARce Automated Bending System delivers precise processing of high-mix, low volume parts. To support 24/7 operation, this machine is equipped with removable part trays, both vertical and horizontal, to enhance productivity and organization. This advanced machine is equipped with a three finger backgauge that eliminates gauging mistakes and the need for part locating fixtures to streamline the production process. Additionally, the robot’s NC Cooperation guidance function features a mobile display, voice operation, and provides notifications.
- The EGB 6020 ATCe is equipped with a high-performance electric drive system combined with an Automatic Tool Changer (ATC) and voice command control, which ensure high-speed bending and repeatable accuracy even if an operator lacks experience. In addition, a compact, newly-redesigned ATC can precisely load complex tool layouts within minutes — making it the ideal solution for variable lot sizes and the seamless introduction of rush jobs.
A new electric Auto-Crowning system maintains longitudinal accuracy throughout production. Additional EGB e models available later this year include the 6020 standalone, 8025 standalone, 1303 standalone, and the 1303 ATC.
- The FLW ENSISe is a complete welding solution equipped with a unique processing head, offline programming capabilities and many productivity enhancing features, such as:
- NC Beam Focus — Adjusts the lens to an optimum setting based on the welding conditions.
- Rotating lens creates beam weaving effect to produce fast, accurate, and smooth results.
- Uses a CCD camera to accurately compensate for any deviation from the targeted welding path.
- The VENTIS 3015 AJe 9 kW Fiber Laser is paired with AMS CLT automation and TK 3015L automated parts sorter. This system combines AMADA’s revolutionary Locus Beam Control to achieve infinite locus patterns to ensure optimum beam shape control for each specific cutting application with 24/7 processing capabilities. The LBC delivers unprecedented high-speed and high-quality cutting up to three times faster than a conventional fiber laser.
- The REGIUS 3015 AJe 26 kW Fiber Laser combines the world’s fastest 3-axis linear drive system with a variety of autonomous features to ensure high-speed, continuous operation. The Laser Integration System in the REGIUS consists of a variety of features to significantly reduce setup time and maximize quality.
- The HRB 1003 ATC Press Brake w/Automatic Tool Changer leverages AMADA’s industry-leading bending technology and a variety of production-enhancing features to provide an outstanding price/performance ratio. For example, Bend Indicator Sensors ensure accurate bend angles without the need for test bends, and the HRB’s crowning system provides consistent angle accuracy across the entire bend length. AGRIP-A punch holders quickly and easily lock tooling into the appropriate position to reduce setup time by up to 60%. The ATC makes it possible to achieve even the most complex tool setups in four minutes or less.
For complete details, visit Booth S-22003.
Industry-leading Press Technology
AIDA-America (Dayton, OH), a metal stamping press manufacturer, will demonstrate advanced, industry-leading press technology, including two AIDA servo presses, in Booth S-28003.
For the first, AIDA-America will partner with A-G Tool & Die, Dallas Industries, and Pax Products, Inc. to demonstrate a 200-ton straightside servo press as part of a full progressive die production line stamping parts. This two-point, direct-drive DSF-N2-AB servo press includes AIDA’s exclusive Allen-Bradley servo control system, locally developed, manufactured, and supported by a team of AIDA controls engineers based in Dayton, Ohio. Standard control system features include:
- Allen-Bradley GuardLogix®.
- User friendly swing-arm mounted 12” color touch screen HMI.
- Optical run buttons for ease of use.
- Hand-held step-feed (CNC handwheel) slide motion control for reduced setup time.
Like all AIDA servo presses, the DSF-N2-2000AB press includes an AIDA designed and built, low speed, high torque servo motor specifically manufactured for stamping press applications. It combines the rigidity of a unitized frame with the flexibility of freely programmable servo motion. DSF-N2-AB Series presses are offered in 200- and 300-ton models. Additional standard DSF-N2-AB features are:
- NEMA 13 rated floor-standing cabinets with flexible placement options.
- Pneumatic safety brake integrated with safety controller for additional, redundant layer of safety.
- Full-length, six-point slide guide system, easily set to maintain slide to bolster parallelism.
- Recirculating oil lubrication system provides clean oil in metered amounts to all bearing points.
The second, AIDA’s single point, direct-drive DSF-C1-A gap frame servo press will be blanking parts with AIDA’s optimized servo silent blanking stroke motion profile, only achievable on a servo press. This press also showcases AIDA’s exclusive Allen-Bradley control with many of the same features noted on the DSF-N2-AB control above. DSF-C1-A Series presses are offered in a range of tonnages from 80 to 250.
Manufacture Mixed Volumes of End Mills and Cutting Tools with Accuracy
ANCA CNC Machines (Wixom, MI), a leading manufacturer of CNC grinding machines, will be exhibiting at Booth S-11150, featuring the MX5 LINEAR, which manufactures mixed volumes of end mills and other cutting tools of the highest accuracy and quality. The minute size of a micron is beyond the human eye, but in becoming even more precise and moving from micrometers to nanometers, ANCA will offer the highest accuracy and quality in a cutting tool in the market. New software, hardware and design features are combined to make significant advances in surface finish, accuracy, and controlled runout, to deliver batch consistency from the first ground tool to the thousandth. The MX5 Linear is ideal for grinding tools up to 16 mm (5/8”) diameters.
ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.
Automate Your Entire Sawing Process
Behringer Saws Inc.’s (Morgantown, PA) HBE-320/523GA is a cutting-edge, fully automatic dual-column miter saw designed for precision and efficiency. Featuring the latest in sawing technology, including a ball screw servo-drive for both saw blade down feed and material feeding, this machine offers unmatched accuracy and repeatability. It’s equipped with an industrial PC operator control as standard, which simplifies operation and provides ample storage capacity (60 GB) to save projects by part numbers, customer names, or any other category.
Constructed with Behringer’s renowned heavy-duty cast iron, the 320/523GA ensures rigidity and vibration dampening during the sawing process, setting the standard for cutting accuracy and extending blade life, even in the most demanding conditions. With a miter accuracy of +/- 0.1° and a length tolerance of +/- .004”, you can depend on this saw for consistently precise results.
The HBE-320/523GA offers a cutting capacity of 20.6” wide-by-12.6” high, and its automatic miter range spans a full 105°— 60° to the left and 45° to the right. A 1-meter (118”) single stroke of the feeding gripper ensures rapid cycle times between parts.
To maximize sawing efficiency, Behringer can help automate your entire sawing process with input and output side material handling components. These can range from simple powered conveyors to customized loading magazines, cross-transfer systems, and output sorting capabilities.
The HBE-320/523GA combines power, precision, and speed, delivering high-performance sawing at a low cost per cut. Don’t miss the opportunity to see this revolutionary machine and explore Behringer’s other advanced saws at Booth S-26069.
Debut of LS7 Laser Cutter with 20 kW Power
In Booth S-22061, BLM GROUP USA (Novi, MI) will demonstrate its LS7 laser cutting system, newly available with 20 kW laser power, enabling high-quality cut materials at higher speeds with an increase in productivity.
The LS7 has an axis acceleration of up to 2g, optimizing processing cycles and minimizing downtime while the fully electric nine-second pallet change can increase productivity by up to 9%. Since the material handling is fully electric, the LS7 also improves maintenance and energy usage.
Equipped with the company’s patented Active Tools, which automatically adapt process parameters for optimal results independent of operator experience, the LS7 delivers the highest cutting precision and speed. Additionally, an Active Nozzle Changing feature automatically monitors the wear of the cutting nozzle and exchanges it based on the condition set within the controller.
The LS7 is available in in two sizes — the 3015 with a maximum sheet size of 121.5”-x-62” and the 4020, capable of handling sheet sizes up to 162.5″-x-79.5″. Users can configure the machine and accessory cell to best accommodate their floorspace. These features, in combination with the ability to use laser powers from 3 kW-to-20 kW, make it a highly flexible and productive machine.
Other equipment being demonstrated in the FABTECH booth includes an LT7 laser tube with robotic load/unload, LS5 sheet laser with automated load/unload, ELECT, E-TURN and SMART tube benders and two ProBend press brakes.
Master Challenges with Intelligent, Highly Networked, Flexible Systems and Software
The business environment in the sheet metal sector continues to change. With its vision of an integrated Smart Factory, Bystronic (Hoffman Estates, IL) helps companies master their fabricating challenges with intelligent, highly networked, and flexible systems and software. Bystronic will be in Booth S-22035.
Under the theme “Solutions – as unique as your business,” Bystronic will present its latest products and solutions for sheet metal cutting, bending, automation, and software, showcasing how an automated material flow and seamless data flow enable end-to-end process automation.
Products to be presented:
- The 30 kW ByCut Star 3015 fiber laser with the new unveiling of a product for the loading and unloading of flat sheet materials; the 4 kW ByTube Star fiber laser that fully automates the entire tube cutting process from loading of full-length tubes to the unloading of finished parts; also, a demonstration of nitrogen generation equipment, and gas mixing of nitrogen and oxygen (MixGas) for faster cutting speeds and more efficient gas utilization.
- Three press brakes – the ByBend Star 120 together with the new unveiling of an automation cell, the Xpert Pro 150 with a laser angle measuring device, and a new press brake model to be unveiled that will offer numerous unique benefits not currently part of the press brake portfolio will be introduced.
- Revolutionary BySoft Suite Software simplifies the complete end-to-end process from the initial quote to delivery of the finished part, boosting efficiency and productivity. The new Solutions Hub area in the booth will feature stations for Software, Automation, Services, Laser Packages, and Consulting Solutions.
www.bystronic.com/usa/en-us/lp/fabtech-2024
Introducing the Master Blaster Liquid Bead Blasting Cabinet
Liquid bead blasting is a versatile and effective surface refinishing process. It uses a blend of abrasive media and water to clean and restore surfaces, providing a smoother finish compared to traditional dry blasting. The addition of water helps preserve intricate details and reduces the risk of damage.
What makes the Master Blaster Cabinet from Carell Corp. (Stapleton, AL) different?
- Special Blend of Abrasive Media: Our cabinet uses a unique blend of abrasive media tailored for optimal cleaning and surface restoration.
- Advanced Nozzle Design: We’ve engineered a top-of-the-line nozzle that ensures precise pressure control, enhancing the blasting processes effectiveness and efficiency.
- In-house Manufacturing: The Master Blaster is crafted with high-quality materials entirely in-house, ensuring superior construction and performance.
- Warranty and Support: We offer a comprehensive cabinet warranty and a lifetime warranty on our custom-made nozzles, demonstrating our commitment to quality and customer satisfaction.
Applications:
- Restorations: Ideal for vintage motorcycle parts and valuable antiques.
- Rebuilds: Perfect for vehicle parts and aluminum engine components.
- Repairs: Effective for hydraulic cylinders and other parts requiring precision cleaning.
For more visual examples and demonstrations, check out Carell Corp.’s YouTube page and social media platforms. Carell Corp. will be in Booth S-18179.
American Owned – American Built Pride on Full Display
CINCINNATI® Incorporated (CI) (Harrison, OH) has proudly served American manufacturing for more than 125 years. Today, the company continues to offer innovative solutions to enhance the operator experience while advancing productivity. Fabricators looking to enhance shop floor operations can get a first-hand look at what CI has to offer at Booth S-13085.
CINCINNATI will be holding 15-minute-long demonstrations throughout the day to show the life cycle of an assembly. Highlights include CI’s ENCOMPASS software support for a fully integrated manufacturing process. Attendees will also get a look at CI’s latest press brake, welding, and laser cutting technology along with related automation.
Press Brake Bending
Attendees will have the opportunity to see CI’s groundbreaking XFORMe, the next generation of CINCINNATI press brake technology. This cutting-edge machine features innovative advancements including faster ram speeds, a quieter drive system, larger control screen, larger standard stroke and throat, and a standard 5-axis backgauge.
Laser Cutting
What is FABTECH without fiber lasers? With a wide range of power (5 kw to 15 kw), CI’s CLX fiber laser can handle a wide variety of material types and sizes. The hardware-based back-reflection protection allows the processing of highly reflective metals with no interruptions or damage to the laser.
EZ Technology:
- EZ Bend
CI’s EZ Bend cell uses cobot technology to simplify programming. Because it’s not tied to any one press brake, operators can roll EZ Bend to other press brakes and use it where needed. Make it a point to see how EZ Bend is transforming bending operations.
- EZ Weld
CI’s EZ Weld leverages a cobot inside of a closed welding cell. Operators can be welding on one side of a protective screen while the machine is working on the other creating a continuous cycle of productivity.
Special Guest: Folds of Honor
CINCINNATI is showcasing its partnership with the Folds of Honor charity by designing two limited edition machines. The sale of these machines will result in a significant donation to the Folds of Honor charity at the show. Attendees are invited to this special event on Tuesday, October 15th at 9:00 a.m. in the CINCINNATI booth.
Next Generation Forklifts and Material Handling
Combilift (Annahagh, Monaghan), the Irish material handling specialist, has a solid presence in the steel industry. The Combi-AGT, unveiled at last year’s edition of FABTECH, demonstrates the commitment to the metal forming and fabricating industry. Combilift will be in Booth S-26059.
Developed by Combilift’s automation team, the Combi-AGT is a four-wheel electric stand-on model, making it the world’s first autonomous dual-operational sideloader for long loads. With a lift capacity of 11,000 lbs. and up to 470” lift height, it addresses the requirements of steel service centers and the metal industries, which typically handle long loads. The design is based on the electric, manually operated Combi-GTE model, known for its efficiency in rail-guided narrow aisles.
The Combi-AGT is equipped with laser-based sensors to create an anti-collision safety system, as mandated by the American National Standards Institute. When the sensors detect an obstacle in the truck’s path, the machine will automatically slow down and come to a stop in case of an emergency. Once the obstacle is no longer in the sensor’s range, the Combi-AGT will resume driving automatically. The adaptive safety system can adjust the size of the obstacle detection zones based on the forklift’s steering angle and speed.
Another exceptional forklift catering to the steel industry’s needs is the fully electric Combi-CB155E. It is the most compact 15,500 lbs. capacity counterbalance forklift in the market. Its compact size and sideways movement capability make it easy to maneuver through tight spaces while transporting long steel billets, metal bars and other steel products. The Combi-CB155E is equipped with award-winning Independent Traction, eliminating long-load momentum twisting when traveling sideways. To reduce driver strain, it also features a gas strut suspension cab, and a patent-pending Auto Swivel Seat, which automatically swivels the seat and armrest 15° to the right or left following the direction of travel. This forklift offers next-gen performance, long battery life, and exceptional ergonomics, making it the most powerful compact electric multidirectional forklift to date.
Fabrication and Structural Cutting Solutions
Cosen Saws (Charlotte, NC) in Booth S-15011 will offer a first-hand look at many of its popular fabrication and structural cutting solutions. Three models featured at this year’s show in Orlando include:
- NC-510MG-Automatic Horizontal Miter Scissor Style, 13″-x-20″ capacity:
The NC-510MG builds on the gold standard of Cosen’s C-510MNC, but with added programmable mitering capabilities. The 510MG is engineered for heavy-duty performance in demanding production environments and is a perfect solution for fabricators cutting structural materials, such as framing, channel, tubing and beams. The 510MG comes with standard features such as automatic material feed, Cosen’s SNC controls system, and full capacity bundle clamps.
- AV-2026NC-Automatic Vertical Tilt-Frame, 20”-x-26.3″ capacity:
The AV-2026NC band saw is one of the best and most reliable automatic vertical saws on the market today. This rigid saw consists of Cosen’s reliable vertical tilt frame design, along with an automated feeder system. The AV features a 20″-x-26″ capacity with an adjustable head cant from 0°-to-5°, while its hydraulic tilt-frame head is able to achieve cutting angles of up to 60° in both directions. Also featuring Cosen’s SNC controls, the saw is able to index material up to 999” and is perfect for steel fabricators looking to cut various materials in a high production setting.
- SH-1000F-Semi-Automatic Dual Column, 20.4″-x-39.3″ capacity:
Cosen offers a large range of large capacity, semi-automatic band saws, offering solutions for both billet and structural straight cutting. The SH-1000F falls into the latter and comes equipped with a 20.4”-x-39.3” cutting capacity and a built in 5° blade cant. The saw’s rugged dual column design makes it perfect for cutting large structural materials such as wide beams, channels and tubing.
The Fully Electric Steel Plate Roll Machine
With sights set on revolutionizing the steel plate rolling industry, Davi Inc. (Addison, TX) will feature its fully electric e-POWER plate roll machine in Booth S-20151. e-POWER embodies the highest levels of precision, productivity, ease of maintenance and energy efficiency all within a quiet, compact machine that ensures hassle-free installation.
When it comes to power and precision, there is no compromising with e-POWER. Because it is electric, the machine achieves a positioning accuracy of five hundredths. This is compared to the typical one-tenth precision normally offered. With such precise control and positioning, the machine ensures repeatable and reliable results for a variety of applications, delivering exceptional quality and accuracy in the end product.
For increased productivity, e-POWER’s smooth and simultaneous movement across multiple axes allows the machine to execute multiple tasks concurrently, saving valuable time and effort. This capability overcomes the limitations of traditional methods for a more streamlined and efficient workflow and higher output.
Service and maintenance are greatly simplified with e-POWER as tasks are cleaner and more straightforward, thanks to the system’s single actuator component. Instead of having to disassemble the actuator, users can easily replace it and ship the actuator back to Davi for rebuilding. This streamlined approach means that even a licensed electrician can handle the replacement, eliminating the need for a specialized technician in certain phases.
With its innovative design, e-POWER also minimizes the need for interventions and eliminates points of leakage commonly found in traditional machines, which translates into improved reliability and decreased downtime.
The absence of hydraulic control units significantly contributes to e-POWER’s small footprint and makes it more space-efficient to conserve valuable production floor space. The compact design of e-POWER also makes for easy integration into various production settings. By reducing the number of components, the installation process is simple and less time-consuming, thus, minimizing any potential disruptions to daily operations or routines.
With its advanced technology, e-POWER provides not only superior performance but also significantly reduces energy consumption. As an intelligent system, e-POWER utilizes energy only when necessary, much like the efficient start-stop function commonly found in automobiles. This innovative approach to energy management proves to be particularly advantageous in plate rolling processes where there are frequent idle times during the operation.
e-POWER machines from Davi are at the forefront of innovation, and significantly reduce carbon emissions and contribute to a greener future. The use of electric equipment in machinery aligns with global efforts to combat climate change and promote sustainable practices across industries.
The e-POWER electric plate roll’s additional benefits include quieter operation, reduced noise pollution on the production floor and an enhanced working environment for operators. Electric motors also require less maintenance resulting in lower operational costs and increased uptime.
Another notable advantage of electric plate rolls is their versatility. Machines like e-POWER are equipped with advanced control systems that enable operators to program and automate various rolling parameters, including speed, pressure and bending angles.
Industrial Chiller is a Disruptor in the Marketplace
EVRCOOL (Knoxville, TN), creator of the new EVRCOOL chiller, invites attendees to get hands on with their industrial chiller in Booth S-31124.
Attendees can take advantage of two exciting opportunities:
- See the inside of the EVRCOOL process chiller, including the removable compressor skid, at 11 a.m. or 3 p.m. on October 15, 16, and 17. The EVRCOOL team will turn off the chiller and open the easy swing-open door to show the innovative features inside of the machine, including the curved condenser coil (which enables heat transfer on three sides of the chiller), the stainless steel plumbing (which allows for a wide range of fluids), and more.
- Stop by any other time to interact with the real time chiller monitor. See for yourself how the integrated, connected onboard sensors monitor the chiller operation and provide real-time diagnostic feedback. Hear about how these onboard sensors support future predictive maintenance algorithms for uninterrupted operation.
“We’re looking forward to welcoming people into our space at FABTECH Orlando to show them the process chiller we’ve created,” said Josh Roby, EVRCOOL Chief Technology Officer. “We’ve worked hard to address the current pain points in industrial chilling with the EVRCOOL chiller.” EVRCOOL leadership, engineers and technical team members will be on hand to answer questions.
To schedule an appointment for a one-on-one meeting to see the chiller in detail, please contact EVRCOOL.
Saws Designed to Last Longer, Perform More Efficiently and be More Productive
In Booth S-15023 the HE&M Saw (Pryor, OK) WF1827A Dual Column Wide Flange Band Saw will be on display and available for demonstrations. The saw is well known for sawing excellence in cutting bundles and structural shapes. This is largely due to the engineering that went into the design of the saw. The 9.2° positive blade cant is designed to facilitate better blade-tooth loading while also aiding in relieving stresses in beams, reducing blade pinching problems and providing faster cut times. Full stroking bi-directional vises, including the bar-feed’s shuttle vise, greatly reduce the chance for bundle straps or crooked material to hang up on vises as the material advances through the saw during the cutting process.
The WF1827A now comes standard with HE&M Saw’s Smart Saw® control, a touch screen that allows the operator to set the saw up to cut manual, semi-automatic or fully automatic jobs. The jobs are easily entered and stored in a job library for later recall and use. The control is compatible with MTConnect®, the non-proprietary manufacturing technical standard designed so that data can be exchanged between software applications and equipment on the shop floor. MTConnect is designed to allow all machine tools to speak a common language for the purpose of visualizing efficiency and data. Our efforts at HE&M Saw are geared around designing and manufacturing equipment that will last longer, perform more efficiently and be more productive, providing a much faster ROI for our customers. Being innovative and generating systems such as Smart Saw Connect ensures that the customer is getting equipment that will accomplish that goal.
Also, in the booth, HE&M Saw will have the VT120HA-60-CTS vertical band saw, the KTC-100EH circular saw, the 260-BSA horizontal double-miter saw, and various models from our portable Benchtop series.
Experience the Latest in Hole-making Technology
Hougen Manufacturing, Inc. (Swartz Creek, MI) will showcase its full range of portable magnetic drills, annular cutters, and hole-making products. This year, we’re introducing several new and innovative products that are sure to draw attention. Hougen Manufacturing will be in Booth S-18150.
Among the highlights will be two new low-profile and confined space magnetic drills, as well as the updated HMD904 with a permanent magnet. Attendees will also have the opportunity to test our 40V cordless hole puncher and various other magnetic drills firsthand or watch live demonstrations.
In addition, we will feature the HMD918 drill, capable of drilling holes up to 6” deep, along with several models of portable punches and an array of sheet metal hole-cutting products. Our technical staff will be on hand to answer questions and discuss custom tooling options.
Experience the latest in hole-making technology and see why Hougen Manufacturing continues to lead the industry.
Diverse Range of Magnetic Solutions
Industrial Magnetics Inc. (Boyne City, MI), a leading global provider of permanent and electromagnets, will be displaying our customer-favorite technologies. Our diverse product line will be on display, highlighting the various solutions we offer. Stop by Booth S-15119 to explore our magnetic solutions.
TPLP on a cobot: As automation takes hold globally, IMI’s Transporter® LP (TPLP) is the magnetic solution for robots, seamlessly transferring metal blanks, stampings, and parts in automated station-to-station, press-to-press transfer and robotic pick and place systems.
RapidFire Retriever®: Back again in 2024! This tool’s versatile, swivel-head design allows various pickup positions on the part, and the long handle enables the operator to safely grab pieces that would normally be out of arm’s reach.
Lifting Magnets: IMI’s lifting magnets are built to handle your toughest jobs. They efficiently manage heavy loads and can be customized to your specific needs. Explore Flaig Magnetsysteme technology, a brand of German engineered lifting units that are perfect for anyone who needs to work quickly and safely. Need a powerful option for flat surfaces? We also offer the Powerlift® line. These compact rare earth magnets utilize an internal release mechanism that will not damage the lifted object, giving you peace of mind.
Supporting your application is our mission. IMI is known for engineering power that leads to custom magnetic solutions for customers. We are excited to connect during and after the show to see how our solutions can work for you.
New Features and Technologies Within Lantek Expert
Lantek Systems, Inc. (Mason, OH), a leading provider of software solutions for the sheet metal and manufacturing industries, will showcase its latest CAD/CAM and MES/ERP solutions. Lantek experts invite visitors to learn about the newest features and technologies within Lantek Expert, which are scheduled to be released shortly before the FABTECH show. The EdgeLine Bevel and Flex3D functions will also be highlighted. Lantek will be in Booth S-17017.
The EdgeLine Bevel feature for Lantek Expert Cut CAD/CAM nesting software is designed to streamline the CNC programming of modern TRUMPF cutting machines, providing a more efficient and simplified process for laser machining and the preparation of components for welding operations. The technology offers several key advantages over traditional methods that allow specific beveling techniques to be performed without tilting the laser head, reducing overall processing time, and eliminating the need for separate work center processes. The technology also has a significant impact on the preparation of components for welding techniques by enabling the automatic insertion of chamfers and countersinks of various sizes up to 45°, providing a faster and more efficient process with fewer errors compared to traditional manual methods.
Lantek Flex3D has undergone a significant re-engineering of its key functionalities to optimize performance and improve the user experience. The result is a more efficient solution that minimizes execution times and computing resource requirements. The software helps improve productivity by finding ways to reduce or avoid machine downtime. For example, minimizing the potential collisions with the cutting head, thanks to the new automatic hole destruction algorithm.
Additionally, it includes new nesting algorithms that favor a more efficient use of material. Now, it is possible to achieve a “no scrap” target with the application of new machining techniques. This is made possible by joining parts at the end of the tube with micro joints.
Innovative, Space-efficient Material Storage and Handling Systems
Lean Manufacturing Solutions (Waukesha, WI) is a premier provider of material storage and handling solutions for manufacturers nationwide. The company will be in Booth S-31172 and is committed to delivering innovative, space-efficient designs that boost efficiency and productivity. The racking systems are carefully crafted to maximize vertical storage while prioritizing the safety and integrity of your materials. By thoroughly analyzing your operational processes, we pinpoint opportunities to streamline workflows and reduce waste. We cater to manufacturers across diverse industries, empowering them to enhance productivity by seamlessly integrating LEAN principles into their daily operations. Our customer-focused approach fosters close collaboration, ensuring a swift ROI and paving the way for sustainable success. Our mission is straightforward: to enhance our clients’ success with reliable, space-saving solutions. Whether you aim to maximize storage efficiency or refine your processes, Lean Manufacturing Solutions is here to assist you.
www.leanmanufacturingproducts.com
Cutting-edge Metal Processing Technology
LISSMAC Corp. (Mechanicville, NY), a leader in metal processing and construction technology solutions, will demonstrate the company’s latest advancements in metal processing technology in Booth S-22189. LISSMAC will showcase an impressive lineup of their most innovative metal processing machines.
Ideal for processing plate material, plasma, or flame-cut parts, the SBM-XL 1500 G2S2 features top and bottom processing in a single pass with two grinding and edge rounding belts located on the top and bottom of the machine. The automatic wear compensation and color touch screen control ensure ease of use, time efficiency, and optimal lifespan of consumables. The machine significantly reduces manual intervention and adjustments, making it a time-efficient solution for high-quality metal processing, and is specially designed for laser-cut and punched parts. This machine can process coated and galvanized parts without damaging the delicate coatings.
Also on display will be the SMD 335 DRE P-Edition, which is equipped with a color touch screen control, constant pass line, and a fast tool-changing system. It offers three different tools in one machine for versatility in material processing. This machine is the most aggressive solution for removing slag and can handle various types of materials, making it a versatile and time-efficient choice for job shops and OEMs.
The SMW 123 RB processes materials in a wet environment, eliminating the need for cleaning between different materials. It also includes tools for surface finishing and deburring. Its versatility and ease of use make it an ideal choice for plants looking to enhance their production capabilities.
The SMD 123 RE features a sticky belt, cleaning station, and color touch screen control, and can process various materials and small parts without the need for a vacuum system. This machine offers time efficiency and versatility, making it a cost-effective and practical solution for processing various materials.
The Kuhlmeyer EBSC is a manual operation machine designed for tridimensional component parts, offering versatility in part processing. Its manual operation and surface finishing and weld seam removal tools set it apart from other machines in the market, allowing for detailed surface finishing of the highest quality.
Lastly, the SBM-XS 300 G1E1 is capable of processing small parts on top and bottom in a single pass, this machine offers unparalleled time efficiency and versatility. It is offered with either a magnetic or vacuum table, providing flexibility depending on what material is being processed. Plus, its ability to process parts longer than 6″ in one pass offers adaptability and efficiency in processing a wide range of part sizes and materials.
View Laser and Automated Sorting Technology for Metal Cutting
Mazak Optonics Corp. (Elgin, IL) will exhibit in Booth S-20085 where attendees will have the opportunity to view demonstrations on the latest Mazak laser and automation technology for metal cutting. Two flat sheet laser machines and an automation system featuring robotic sorting will be on display.
Mazak’s OPTIPLEX 4220 NEO 20 kW flat sheet laser machine will showcase high-power cutting capabilities in a large format machine size option. Available in a range of power levels from 4 kW to 20 kW, NEO is also available in 3015 or 4220 platform sizes. OPTIPLEX NEO machines allow control of beam shape and beam diameter. The machines automatically adjust beam diameter to optimally cut various materials and beam shape to control the concentration and power density of the laser beam. Equipped with large front and side access doors, OPTIPLEX NEO offers accessibility and ease of operation. Minimized work area restrictions make loading material and unloading finished parts easy.
Mazak’s OPTIPLEX 3015 Ez 4 kW will highlight an affordable laser solution suited for first-time buyers. Available in 4 kW and 6 kW power options, plus 3015 and 4220 machine size options, Ez achieves optimal part quality when cutting thin to medium thickness material and integrates affordability with the accessible design of Mazak’s flagship flat sheet laser, the OPTIPLEX NEO.
The booth will also feature SMART CELL robotic sorting that fabricators can implement to automate production. The sorting system is available in multiple size and payload options to sort a range of laser-cut parts, load raw material and remove remnant material. Compatible with Mazak’s flat sheet laser-cutting machines, the robotic sorting system can be integrated as a standalone solution or with automated storage towers for continuous production.
Solutions to #Banishbottlenecks
MC Machinery Systems/Mitsubishi Laser (Elk Grove Village, IL) will be focusing on fabricators challenged by production bottlenecks and worker shortages in Booth S-17034.
While details won’t be revealed until the show itself, MC Machinery will be showcasing equipment and technology that can eliminate the bane of metalworking companies of all sizes — production bottlenecks that occur in the blank-to-bend process.
This gridlock can be very costly — reducing productivity, decreasing efficiency, increasing downtime and more. The result can be missed deadlines, lost customers and decreased revenue.
MC Machinery’s new technology addresses the areas of production congestion that are most common in today’s fabrication environment, especially with the prolific use of high-volume fiber lasers — material handling and bending. Other benefits of MC Machinery’s new technology include improved worker safety and more efficient allocation of manpower.
Cutting-edge Thermal Cutting Solutions
Messer Cutting Systems (Menomonee Falls, WI), a premier global manufacturer of oxyfuel, plasma, and fiber laser thermal cutting machines, invites you to explore the latest innovations at Booth S-11085, and discover the unmatched quality, precision, and reliability of our cutting-edge technology.
Highlighting Innovation: The Element 400 Cutting Machine
We are excited to present the Element 400 cutting machine, featuring our advanced Global Connect control system. This state-of-the-art machine boasts the redesigned HMI OmniWin software providing transparency on maintenance, downtime, and production metrics — all accessible via controller, PC or tablet. Experience live demonstrations of our plasma bevel-cutting capabilities, with the Bevel-S achieving precision cuts up to +/- 45° and C-axis rotation of ±540°. Powered by Hypertherm’s XPR460 plasma system, the Element 400 delivers exceptional cutting speed and efficiency, making it a game-changer in the industry.
Live Demonstrations: Element 400 L Laser Bevel-cutting Machine
Don’t miss our hourly demonstrations of the Element 400 L Unitized laser bevel-cutting machine, showcased through live TV feeds. Engage with our sales representatives on the show floor for insights and requests for specific plate cut types. The machine also features advanced straight plasma cutting technology, further enhancing this machine’s versatility.
Introducing: The Enhanced MetalMaster 3.0
We’re proud to unveil the newly improved MetalMaster 3.0, a compact 5′-x-10′ unitized cutting machine equipped with a downdraft table. With the user-friendly Global Connect L control and a vibrant 18.5” touch screen, users can easily monitor production data digitally. Coupled with the Hypertherm XPR300XD plasma system, the MetalMaster 3.0 ensures superior straight plasma cut performance at an economical price, along with enhanced capabilities like a 10% increase in argon piercing thickness and nitrogen marking.
Optimizing Workflow with MesserSoft Solutions
Our MesserSoft experts will demonstrate one-on-one the latest OmniFab Software with “Machine Insight,” a tailor-made solution designed to boost production efficiency. By integrating cutting-edge engineering technology into your workflow, this software streamlines processes from the office to factory floor, often used with material handling systems.
Exceptional Service and Support
Our service professionals will be available to discuss maintenance packages that come with every new machine purchase. Learn about our innovative remote Visual and Virtual Services, offering customers enhanced support and faster resolutions for maintenance issues, ensuring minimal downtime and improved productivity.
Exciting Giveaway
Join us for a chance to win a 52qt RTIC rolling cooler. One lucky winner will be drawn at noon on Thursday, October 17. Visit our website for more details and to enter.
Combination Punch Press, Fiber Laser Multitasker
Marking 50 years of automation innovation in the USA, and 35 years following the acquisition of Wiedemann, Murata Machinery USA Inc. (Muratec) (Charlotte, NC) is bringing its legacy of sheet metal fabrication excellence to FABTECH 2024.
The MF30510HL is a multitasking machine based on a turret punch press with fiber laser cutting added. This multitasker handles punching, laser cutting, forming, tapping, deburring, and other sheet metal processes within a single-machine footprint. With a maximum work size of 5’-x-10’ (1,219 mm-×-2,438 mm), it is the “big brother” to the MF3048HL and was developed in response to customer requests for a machine to process larger workpieces.
The MF30510HL has a punching capacity of 30 metric tons. A wide variety of punch tooling is available to support processes for holes, cutting, marking, tapping, and forming features such as louvers and knockouts. The fiber laser output is 4.0 kW, which allows for processing a wide range of sheet materials and thicknesses.
By seamlessly merging punch and laser functions, this combo machine integrates processes, eliminating the need for intricate setups, material transfers, or work-in-process staged between separate machines throughout the shop. This streamlined approach reduces wasteful manual interventions, liberating your skilled workforce to focus on high-value tasks.
The Muratec combination punch laser’s impact is twofold: It enhances current operations while enabling new possibilities. The tooling styles of Wiedemann 114 and thick spring-style turrets effortlessly accommodate your existing tooling inventory.
Moreover, it naturally integrates with unmanned automation for loading and unloading and Muratec’s FG series parts-sorting system, tailored to further enhance your production efficiencies and profits.
Visit Booth S-11073 to discover solutions for labor challenges and shop floor space limitations and experience the Wiedemann/Muratec legacy of precision and efficiency in fabrication technology.
Cutting Innovations That Increase Efficiency and Automation
Hypertherm Associates™ (Hanover, NH) will feature its recently launched OMAX Utilization and Maintenance Dashboards. As an information resource to waterjet owners and operators, the dashboards maximize productivity by providing critical data to enhance waterjet operator results, avoiding unplanned downtime and reducing the cost of operation.
As a complement to the dashboards, OMAX Order, a mobile app that launched earlier this year, will also be featured at the show. OMAX Order puts convenience in the palm of customers’ hands. The app allows operators to access part and consumable information and place replenishment orders while they are on their shop floor. It reduces ordering time and improves inventory accuracy. OMAX Order is available for download on both iOS and Android platforms.
Also at the booth, Hypertherm Associates will debut the OMAX OptiMAX® Dual Carriage waterjet capabilities on the New OptiMAX. The Dual Carriage enhances the productivity of the OptiMAX JetMachining Center® by adding a cutting head and an independent motorized Z-axis carriage. This upgrade boosts both capabilities and performance without requiring additional floor space. The second carriage features a fully functional motorized Z-axis, allowing operators to move the heads independently, positioning them closer together for part duplication or further apart for single-head usage.
Features of the Dual Carriage include: zero taper and 3D functionality; flexible positioning; enhanced production; OMAX Dual Pump Configuration; and added versatility and protection.
Also, in Booth S-13059, the recently launched Hypertherm XPR460 plasma cutting system will be featured. The newest member of the XPR line with X-Definition® technology, pays you back with tangible business benefits.
Key Business Benefits
Versatility:
- Cutting Range: The XPR460 offers superior cutting versatility, handling mild steel, stainless steel, and aluminum with ease.
- Multiple Applications: With SureCut™ technology, provides bolt-ready holes and smooth 45°
- Adaptability: XY and robotic cutting applications.
Productivity:
- Increased Speed: Boosts cutting speeds by an average of 12% through 50 mm (2”) mild steel.
- Enhanced Piercing: Pierces up to 64 mm (2.5”) mild steel
- Smart Factory Ready: Enabled for Smart Factory integration and connectivity.
- Longer Consumable Life: 12% increase in consumable life compared to the HPR400XD®.
Precision:
- Superior Cut Quality: The highest cut quality available for thicker metals, ensuring cleaner, sharper, and more consistent edge quality.
- Consistency: Provides part-to-part consistency over the lifespan of the consumable, maintaining quality from the first cut to the last.
See the new Hypertherm Powermax45 SYNC in Booth W-3129
Launched earlier this year, the Powermax45 SYNC is engineered to meet the diverse needs of metalworkers seeking the most reliable and versatile system available for gouging, cutting and marking applications. With unmatched cutting power compared to higher-amperage plasma cutters and the patented single-piece Powermax cartridge providing up to five times longer consumable life than the competition, the Powermax45 SYNC is the best investment.
Attendees can see live demonstrations performed by metal artist Rae Ripple using her Powermax45 SYNC to cut a 1972 Mach 1 Mustang on October 15 and 16 from 9 a.m.-noon, and 2 p.m.-5 p.m. both days.
Advanced Software Solutions That Optimize CNC Cutting Operations
Hypertherm Associates™ (Hanover, NH) will showcase in Booth S-13059 the ProNest® and ProNest® LT advanced software solutions that optimize CNC cutting operations. They are suitable for large multi-location enterprises and new CNC cutting setups. These software packages focus on maximizing productivity and minimizing waste while being remarkably user-friendly and backed by comprehensive training and technical support.
Key Benefits of ProNest:
- Material Cost Savings: ProNest’s powerful, high-yield nesting capabilities are engineered to significantly reduce material costs. By efficiently organizing parts on the material, it minimizes waste, thereby enhancing profitability and resource utilization.
- Productivity: The software features a highly automated interface that can reduce programming time from hours to minutes. Additionally, specialized cutting techniques integrated into the software can reduce total cut time by up to 50%, enabling faster project turnarounds and increased throughput.
- Breakthrough Technologies: ProNest uniquely supports Hypertherm’s SureCut™ technologies, which include True Hole®, Rapid Part™, and PlateSaver™. These technologies are delivered automatically without operator intervention, ensuring optimal cutting quality and consistency. Moreover, True Bevel™ technology significantly reduces bevel setup time, streamlining the cutting process for complex parts.
- Ease of Use: Designed with the user in mind, ProNest offers an intuitive interface with clear, easy-to-navigate screens. This design ensures that even operators with minimal training can quickly become proficient. The software also includes various helpful features that enhance the overall user experience.
- Comprehensive Management: ProNest goes beyond traditional nesting software by providing powerful tools to manage cutting operations. Users can quote jobs, manage work orders, and monitor machine status, all within a single platform. This holistic approach simplifies operational workflows and improves efficiency.
- Technical Support: The purchase of ProNest includes unlimited access to technical support, training, and software updates. This ensures that users can continually operate at peak efficiency and stay updated with the latest advancements in cutting-edge technology.
Offline Robot Programming Software
Hypertherm® Robotmaster® (Hanover, NH), an offline programming software for industrial robots, will showcase the latest in their programming technology in Booth S-13059.
Offline Programming (OLP) software allows manufacturers and integrators to generate robotic code in an offline environment (on a computer) and then upload it to the robots without downtime.
Robotmaster enables robot operators and integrators to increase their robot’s productivity by decreasing robot programming time and downtime with an offline programming solution. Robotmaster is an easy-to-use software for end-to-end value-stream robotic programming. Whether programming cutting, grinding, polishing, welding, or other path-intensive applications, Robotmaster is a powerful path generation and robot programming solution that addresses complex and time-consuming programming.
Key advantages to programming with Robotmaster OLP:
CAD/CAM Capabilities: Robotmaster has intelligent pathing modules to handle industry-leading robotic applications without requiring CAD/CAM skills. Import the CAD model of the part and use Robotmaster’s embedded application modules to generate paths based on part geometry.
Brand and Application Agnostic: Robotmaster can generate programs for the major robot brands and has a variety of application modules, providing users with flexibility within a single software solution.
Productivity: Use an offline programming solution to keep the robot in production. This will increase the robot’s productivity and decrease downtime and production delays. With Robotmaster, you can easily optimize the program and achieve low cycle times to maximize your robotic investment.
Feasibility Studies: Perform feasibility studies efficiently to identify problem areas before production. Robotmaster considers the part, robot model, and tool to provide user feasibility feedback.
Error Correction: Easily identify and resolve errors without needing in-depth robotics or programming expertise with Robotmaster’s power error correction tools.
See Robotmaster in Booth S-13059 to learn how offline programming software like Robotmaster can revolutionize your robotic system.
CAD/CAM, Nesting, Production and Business System Connectivity
SigmaNEST’s (Cincinnati, OH) Connected Shop suite integrates and optimizes the entire fabrication process, from CAD/CAM and nesting to shop floor production and business system connectivity. This modular and intuitive platform is suitable for shops of all sizes.
Business Systems
SigmaNEST’s integrated software modules provide fast, accurate quoting and scheduling, ensuring on-time and on-budget delivery. The suite interfaces with various business systems to manage and track projects throughout the shop. Key features include:
- Quoting Solution: Supports multiple addresses for a single contact, managing local tax rules.
- MRP Solution: Full CRM also interfaces with ERP and accounting systems, featuring user-friendly ribbon bars.
- Paperless Integration: Connects the entire process from initial quote to shop floor feedback.
- Data-driven Nesting: Optimizes decisions by accounting for scrap material and reconciling costs.
Shop Floor
The Connected Shop enhances shop floor management and decision making by linking the physical and digital worlds. Features include:
- Real-time Feedback: Provides up-to-date information on part status, production steps and job deliverables.
- Dashboard Technology: Allows stakeholders to analyze information and make quick decisions.
- Data Security: Follows industry protocols and offers security group features to manage user roles.
- Task Dialog: Enables efficient program management, reducing programming time by up to 50%.
CAD/CAM
SigmaNEST’s CAD/CAM tools improve machine performance and material inventory management. Highlights include:
- Remnant Inventory: Maintains a digital library of remnants with enhanced visual representation.
- Streamlined Programming: New workflows for press brake users eliminate data import errors and provide time estimates for bending processes.
Optimized Nesting: Features like contour sequencing for profile cutting and elastic tooling for punch machines enhance performance.
Live Demos of General to Heavy-duty Metal Fabrication Machinery
A complete range of general to heavy-duty metal fabrication machinery from Scotchman Industries (Philip, S.D.) will be presented at booths S-27022 and S-27023. Live equipment demonstrations will showcase the features, benefits, cut quality and how the right equipment gets more work done with these Scotchman products.
Cold Saws to be featured in the Scotchman booth will include:
- CPO 315 HFA CNC Hitch Feed Automatic CNC Saw is a fully programmable circular cold saw with unlimited cut length settings.
- CPO 350 w/Digital Quick Stop Measuring System – 14” manual cold saw with digital length gauge.
- CPO 350 with AutoLoader – fully automatic sawing system with bundle loader option.
- CPO 350 VS PKPD w/Semi-auto programmable stop.
- SUP 600 Fully Automatic large capacity precision upcut nonferrous saw.
- GAA 500 CNC DT20 – precision CNC controlled upcut automatic saw for cutting nonferrous at 90° with 20 mm drill tap.
- SU 280-G Utility band saw combines the cutting of a traditional band saw with the flexibility and accuracy of a cold saw.
Scotchman Ironworkers to be featured include:
- 5014-ET Ironworker, the world’s first and only 50-ton hydraulic ironworker with a revolving 3-station turret punch.
- 50514-EC Ironworker can punch a 1-1/4″ hole in 1/2″ metal and has unique component tool table design.
- FI85 fully integrated 85-ton ironworker has an 85-ton punch capacity, which can punch a 1-1/16″ hole in 1″ mild steel.
- DO95/140-24M is a Dual Operator machine with five built-in work stations. Can punch 1-3/16″ hole in 1″ plate.
Scotchman Hydraulic Press:
- PressPro 110W is a 110-ton hydraulic press and has an extra wide working width (1,500 mm) for handling larger materials. It is equipped with a movable cylinder (left to right) and an in-height adjustable working table.
Scotchman Pipe Notchers:
- AL150-HS High-Speed Grinder/Notcher is a 6″ belt notcher with an angle range of straight = 90° to 20°
- AL1-2E Pipe Notcher is equipped to notch 3/4″, 1″, 1-1/4″, 1-1/2″ and 2″ up to schedule 40 wall thickness
Scotchman Three-inch Belt Grinder:
- New 3” Grinders help reduce grinding time and provide safe, vibration-free material removal. Contact wheel provides safe consistent grinding area. Tool-free belt change allows operator to quickly match abrasive to the application.
The complete Scotchman Industries line of products includes hydraulic ironworkers, circular cold saws, band saws, tube and pipe notcher/grinders, hydraulic presses, manual measuring systems and programmable feed and stop systems.
Rapid Mobile Bending Cell to Make its U.S. Debut
TRUMPF Inc. (Farmington, CT) has announced its new, rapid mobile bending cell will make its U.S. debut at FABTECH. The new automation solution, TRUMPF’s Flex Cell, offers highly efficient bending in combination with the TruBend 7050 press brake. In just a few simple steps, operators can dock the mobile robot cell onto the bending machine and operate it automatically. The machine can run autonomously for several hours. This automation solution helps companies handle order surges and combat labor shortages. The combined footprint of the Flex Cell and the TruBend 7050 is less than 107 square feet, compact enough for any production environment.
“The Flex Cell gives fabricators a quick and easy way to automate the TruBend 7050, which is TRUMPF’s fastest bending machine,” said Julian Schorpp, TRUMPF Inc. automated bending sales engineer. “This is another great example of how TRUMPF is focused on customer needs and feedback-driven solutions.”
Easy to Program, Safe to Operate Even “Lights-out” Production
The Flex Cell has a double-sized material buffer that ensures it has enough material to feed the TruBend 7050 throughout a night shift. A vacuum combination gripper on the robot arm enables fast and safe loading and unloading. Using the proven TRUMPF TecZone Bend software, a bending program can be created in just a few seconds. The operator is then able to program the robot by means of an app and the teach panel. This makes the TruBend 7050 quick and easy to set up. Thanks to automatic double-sheet detection, the Flex Cell is also able to recognize if unprocessed material has stuck together during loading and then eject it. This reduces rejects and saves resources.
Designed for Small and Simple Parts
The Flex Cell is suitable for components up to 23.6”-x-15.75” in size. It can process sheet metal of between 0.03” and 0.23” in thickness. Combined with the TruBend 7050, the Flex Cell is ideal for companies seeking a solution to problems caused by a shortage of labor and that would like to increase productivity through automation. Companies with fluctuating orders of small and simple parts are particularly suited to benefit from this solution.
Smart Bending Series: The Future of Press Brake Operations
Experience the future of press brake operations with WILA’s (Louisville, KY) Smart Bending Series. Our innovative solutions bring automation to the bending process, offering unparalleled control, efficiency and precision. With automatic tool change (ATC), you can streamline your operations, reduce setup times, and optimize tool management. WILA will be in Booth S-27035.
Smart Manufacturing: Enhance your production capabilities with our advanced automation and data exchange features. The WILA Smart Bending Series allows for automatic tool changes, ensuring a predictable and consistent output from your press brake. By digitally exchanging bending data, you can monitor performance in real time and make adjustments effortlessly, keeping your operations running smoothly and efficiently.
Smart Tool Change: Increase your press brake productivity with our ATC technology. Automatic tool change not only reduces setup times but also minimizes the risk of errors, ensuring a seamless and efficient bending process. WILA offers both standard ATC products and custom-made ATC tools, along with ultra-fast New Standard clamping systems. This flexibility allows you to tailor your tooling solutions to meet your specific manufacturing needs.
Smart Tool Management: Optimize your bending process with enhanced tool management capabilities. Our automatic tool recognition system provides valuable insights into tool usage and location within the machine or storage system. This technology enables the development of new and exciting solutions in tool management, ensuring your tools are always in the right place at the right time.
Smart Integration: Leverage WILA’s extensive experience and proven New Standard ATC solutions, which are continuously adapted to meet evolving market demands. WILA supports press brake manufacturers and system integrators in seamlessly integrating automatic tool change into press brakes and bending cells, enhancing overall productivity and efficiency.
Innovative ATC Products: The WILA Smart Bending Series includes ATC tools, the ATC gripper, various storage options, and tool recognition systems. Our ATC tools, available with an ATC adapter, facilitate automatic vertical tool changes. The ATC gripper, pneumatically operated, can handle both upper and lower tools, ensuring precise and efficient tool changes. Various ATC tool storage solutions integrate seamlessly into automatic press brakes, enhancing operational flexibility.
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