IMTS 2024-Automation
The latest automation technology will be highlighted at IMTS 2024 in Chicago.
Posted: August 1, 2024
Shape the Future of Your Operations with Robotic Technology
Join Acieta (Waukesha, WI) at Booth N-236419 to see firsthand how the unified strengths of Acieta, RōBEX, +Vantage Corporation, and Mid-State Engineering can transform your production processes. Innovate to get ahead, integrate for seamless efficiency, and dominate your market by leveraging our combined expertise.
With more than 80 years of combined expertise in industrial robotic technology, our newly formed automation powerhouse is recognized as a leading force in the industry, integrating more than 8,500 automation systems across North America. We go beyond robotic integration — offering tailored solutions, training, and 24/7 service designed to meet the long-term needs of manufacturers.
Our expertise is enhanced by the combined knowledge and skills of Mid-State Engineering, RōBEX, and +Vantage Corporation, all championing both innovation and integration. Together, our mission is to bolster North American manufacturing with state-of-the-art automation solutions. As a FANUC Authorized System Integrator (ASI), Certified Service Integrator, and A3 Certified Robot Integrator, Acieta is at the forefront of setting industry standards.
- Innovation on Display: FastGAGE and FastLOAD CX2000: Witness the precision of FastGAGE metrology, our solution for intricate measurements, demonstrated alongside the FastLOAD CX2000. This live demonstration will showcase their collective efficiency, while also showing how each system can be a flexible and powerful tool within your existing workflow.
- High-Speed Automation: FastLOAD DR2000: Experience the speed and efficiency of the FastLOAD DR2000. This high-speed automation system is designed to keep your production line moving seamlessly, ensuring you meet your manufacturing targets with precision and reliability.
Our commitment to your success goes far beyond delivering cutting-edge equipment. We pride ourselves on providing round-the-clock support and offering tailored training programs crafted to leverage both our standard and bespoke solutions to their fullest potential. With us, you’re always one step ahead.
Our experts will be on hand to engage in meaningful conversations about robotics and automation. Whether you’re looking to upgrade and maintain your current systems or exploring new technologies, our team is here to help you navigate the future of manufacturing.
Attend our special session at IMTS 2024 to explore the potential of collaborative robots (cobots) in your operations. Steve Alexander, vice president of WI Operations and Standard Products, will discuss the latest advancements, benefits, and practical applications of cobots. Don’t miss this opportunity to gain valuable insights from a leading expert in the field on Monday, Sept. 9.
Performance Meets Precision: Cutting-edge Technology for Tiny and Large Parts
America has a long tradition in the machine tool industry. The demand for future-oriented machining solutions drives manufacturers to achieve top performance. At IMTS 2024, the German-based Chiron Group (Chiron America-Charlotte, NC) shows its capacity to deliver such solutions with a comprehensive product lineup and a deep understanding of customer needs. Chiron will be in Booth S-338190.
The new Micro5 and the established Mill 2000 give proof of performance live on stage. “From the Chiron Group, customers can expect tailored solutions for small and large parts, with standard automation or as a turnkey solution.
Our expertise in process automation and mastering technologies such as double spindle and multitasking machining with milling and turning positions us to deliver the solution that best meets our customers’ requirements,” said Simon Knecht, vice president of sales, and marketing at Chiron America. At IMTS, the Chiron Group will showcase the Mill 2000, the vertical machining center designed for 5-axis machining, combining precision, productivity and versatility. The swivel spindle reaches speeds up to 30,000 rpm with 180 Nm of torque. Within the working space dimension of X/Y/Z = 78.74”-x-38.38”-x-28.15” multiple clampings or large work parts are dynamically machined with feed rates up to 246 ft/min and tool change time of 1.5 s.
A “must-have” in micro-machining is the new Micro5, which has sold more than 150 units this year. With this machine, Chiron will showcase how the future of micro-machining is taking shape. “Why would you machine tiny parts on machines which are over-dimensioned for this task?” With that question in mind and after a successful development period, Chiron Group now sets a benchmark in micro-machining with the new Micro5. A footprint of only 10.76 square feet and an energy consumption of only 0.5 kW are sufficient to machine ultra-precise complex and high-quality parts for medical devices, watchmaking, jewelry, and highly specialized tiny components. Automated with the Feed5 automation system, the modular design of Micro5 can grow step-by-step from prototyping to large-scale production, delivering high autonomy.
New Groundbreaking AC Line for Automated Workholding Changeover
Hainbuch America (Germantown, WI), a leading name in machining technology, is proud to unveil its latest innovation: the revolutionary AC (Automated Change) Line. This groundbreaking solution marks a significant milestone as the first fully automated system for workholding device changeover, setting new standards in manufacturing efficiency and precision. Hainbuch America will be in Booth W-431636.
The AC Line represents a paradigm shift in workholding technology, offering manufacturers a seamless and error-free alternative to manual changeovers. By harnessing cutting-edge automation, the AC Line streamlines transitions between workholding devices with unmatched speed and accuracy. This innovation not only reduces downtime but also enhances overall productivity, empowering manufacturers to maximize their machining capabilities.
Key features of the AC Line include:
- Precision Automation: The AC Line’s precision-engineered automation ensures consistent and reliable changeovers, eliminating human error and optimizing machining processes.
- Automated Clamping Heads (Collets) and End-Stops: In addition to workholding device changeover, the AC Line automates clamping heads (collets) and end-stops, further enhancing operational efficiency and accuracy.
- User-friendly Interface: Designed with ease of use in mind, the AC Line features an intuitive interface that allows operators to program and adapt quickly, enhancing operational efficiency.
- Versatile Adaptability: From varying part geometries to diverse materials and machining techniques, the AC Line adapts seamlessly to meet a wide range of production requirements, ensuring versatility without compromise.
- Industry-leading Support: Hainbuch America’s commitment to customer success extends beyond innovative technology. Our team of experts provides comprehensive support, from personalized solutions to hands-on guidance, ensuring a seamless integration of the AC Line into existing manufacturing workflows.
“We are thrilled to introduce the AC Line at IMTS 2024, marking a significant advancement in workholding technology,” said Tim Wachs, president of Hainbuch America. “This groundbreaking solution reflects our dedication to pushing the boundaries of innovation and empowering manufacturers with tools that optimize efficiency, precision and productivity.”
KUKA Brings Automated Solutions for Flexible and Increased Part Production to IMTS
KUKA Robotics (Shelby Township, MI) will demonstrate a variety of special automated solutions from several of its System Partners that streamline part processing and boost overall production output in Booth N-236807. Those innovative systems, all featuring KUKA robots, will include the CyberDrawers machine feeding unit from Waybo; entry-level machine and process automation from MAIROTEC GmbH; automated milling from Robotics Solutions Inc.; and metal additive manufacturing from One-Off Robotics. For part fabrication operations, show attendees will also experience the Mobile Robotic Bending Cell from Bystronic and the Robotic Bending Cell (RBC) from the Gladwin Automation Division.
All Waybo products, including the CyberDrawers are fully modular, compatible with each other and optimize operations while reducing production costs. The cells integrate with both current and older machine tools and interface with other equipment such as marking machines, digital inspection machines, saws, grinding wheels and more.
Whether an application involves a machine or process, standard systems from MAIROTEC are flexible, provide easy entry into automation and are an economical alternative to larger size systems. During IMTS, the company will show its cost-effective MAIROFlex Compact 8. The MAIROFlex Compact 8 offers the speed and flexibility of an industrial robot, with the benefits of a fenceless solution.
The unit provides a reach up to 1640 mm, increased speeds and high pose repeatability. Its integration with the KR C5 micro controller from KUKA ensures maximum performance, connectivity and flexibility. The KR C5 micro integrates seamlessly into existing infrastructures and immediately delivers added value through efficient performance for all applications, and it is highly capable for those users with more sophisticated requirements. MAIROTEC also incorporates KUKA LBR iisy cobots into its MAIROFlex iisy solution that maximizes flexibility, minimizes space requirements, boosts performance, accelerates production and lowers total cost of ownership.
Designed with universal applicability for almost all market segments, especially for pick-and-place operations in machining, assembly and handling applications, the MAIROFlex iisy is easy to teach, so previous robotics knowledge is often unnecessary. No-code programming enables beginners to achieve fast initial success, while the LBR iisy cobot is extremely easy to use.
As a company that specializes in custom robot systems, Robotic Solutions will show a robotic milling application that uses a KR QUANTEC Nano robot and DKP 3 positioner processing a cast part made of hard material. The turn-key solution offers users full CNC-type operations including automated tool changers, tool pre-setters, hotwire harps, probes, 3D scanners, unlimited file size capabilities and much more. The company’s systems are available in sizes ranging from small to large to fit a shop’s specific robotic needs.
Show attendees looking to incorporate metal additive technology into their part processing operations will experience the Robotic Metal Additive Manufacturing System from One-Off Robotics in the KUKA booth. These state-of-the-art systems that use KUKA robots are designed to revolutionize the production capabilities of the defense, aerospace, research and specialized production sectors. For complete demonstration details, visit KUKA at IMTS.
LUTZE Introduces a NEW IO-Link Gateway
LUTZE Inc. (Charlotte, NC) now offers a new IO-Link Gateway for connecting up to 15 LOCC-Box-Net modules. The IO-Link Gateway provides a wide range of valuable functions such as advanced energy management, monitoring status information like flowing current or operating voltage, as well as remote control and parameterization of all connected LOCC-Box-Net modules. By incorporating a gateway into DC applications, each LOCC-Box-Net module can be configured and controlled individually or collectively as an entire set. LUTZE will be in Booth N-236333.
The LOCC-Box ECB is commonly used in control cabinets for overload and short-circuit protection. With the IO-Link Gateway, LUTZE is adding a module to its LOCC-Box portfolio that shares the same compact housing width of 8.1 mm as the LOCC-Box-Net modules themselves. The networkable LOCC-Box modules and the IO-Link Gateway create an interconnected system via jumper combs. The jumper combs connect communication and 0V signals from one LOCC-Box module to another. In addition to the I/O Link interface, the gateway features a USB port, through which all relevant status information, such as trip diagnostics, and current and voltage measurements, can be read using the free LOCC-Pads software.
Not only is LUTZE’s IO-Link Gateway well suited for new machine builds but it is ideal for retrofitting and modernizing existing machinery to be part of a fieldbus connected network. In such cases retrofitting is performed only in one location: inside the control cabinet and not in multiple decentralized locations on the plant floor.
Additional features such as gateway communication capabilities for remote monitoring and analysis are possible with the LUTZE LOCC-Box Net.
Wide Range of UR Cobot-powered Applications to be Featured Throughout the Show Floor
With more than 60 collaborative robot arms from Universal Robots (UR) USA, Inc., (Novi, MI) hard at work throughout the show floor at McCormick Place, IMTS 2024 will be the latest showcase of the rapidly expanding UR ecosystem.
The cobot leader’s OEM, UR+, and Certified System Integrator partners will all be exhibiting a wide range of UR cobot-powered applications at the show. At UR’s Booth N-236131, the following interactive demos will be on display:
- NVIDIA Isaac ROS-based perception capabilities integrated into Universal Robots’ new platform PolyScope X for easy-to-train infeed picking for machine tending that runs reliably on the first try.
- Brinkman Automation’s “The Finisher” is the world’s first automated modular deburring, polishing, and cleaning cell powered by a UR5e cobot. The turnkey cell delivers high precision finishing in a modular design with quick and easy changeover for multiple parts. An integrated cleaning system eliminates the need for a subsequent cleaning operation.
- Hurco’s VM15Di 3-axis CNC machine featuring tending by a UR20 cobot, UR’s longest reach cobot with a reach of 68.9” and a payload of 44.1 lbs. The cobot machine tending system is seamlessly integrated to the Hurco CNC with a collaborative auto door, grippers and pneumatic vises. Attendees can experience how easy it is to set up any job using Hurco’s Automation Job Manager software in less than five minutes with absolutely zero programming and no automation experience.
- Laser Marking Technologies’ Fusion XL laser marking custom UR-branded luggage tags with individual attendees’ names.
- Lights Out Manufacturing’s Aries 10 part feeder application featuring a UR30 cobot that allows for lightning-fast part changeovers, making it the ideal choice for any shop that requires a wide range of parts.
- Vectis Automation’s Park’N’Arc range extender for welding applications featuring the UR20 cobot. Vectis will also be showing some of their latest user-experience and ease-of-use cobot welding features, QuickTeach and AI Path Optimization, on some of their proprietary deployment styles. QuickTeach makes the easy Vectis system even easier to use by allowing the cobot champion to teach points and optimize paths right at the torch. AI Path Optimization enables operators of all skill levels to always teach consistent high-quality welds.
- The UR+ ecosystem featuring UR+ partners Zimmer’s standardized interface SICK’s End-of-Arm Safeguard, and Impaqt Robotics’ pneumagiQ, a universal pneumatic gripper interface that can plug and play two pneumatic grippers from any brand gripper to UR cobots.
- Hirebotics’ Cobot Welder integrated with Miller’s Auto DeltaWeld, an advanced welder for cobot welding applications. Hirebotics will also showcase its programming platform Beacon, which now features “Fine Tune,” allowing customers to easily adjust the robot’s torch angles, and “Enhanced Stitch Weld” a new capability enabling the re-sequencing of stitch patterns, stitch through radial welds and more.
Dual-Station Cells Add Versatility to Welding Applications
Designed for high robot utilization, the pre-engineered ArcWorld® 200 welding solution from Yaskawa America Inc. (Dayton, OH) is equipped to be a versatile workhorse for small- to medium-sized parts or medium-volume production runs. Yaskawa America will be in Booth N-236601.
Requiring minimal floorspace, this dual-station model is easy to install and customize, and it allows the operator to load one workstation while the robot is servicing the other.
Tooling is quick and easy. Workstations can be tooled for different parts or can be used for sequential operations. It features a fast, rugged, electrically driven barrier door. The Functional Safety Unit (FSU) provides an additional layer of safeguarding between the two stations without switches or a safety PLC, reducing cost and complexity.
The ArcWorld 200 (AW200) is designed for stationary tooling or a tack table. Risers are provided to allow end users to place their own tooling in the workstation, and each station accommodates a work area of 600 mm-x-1,300 mm.
AW200 work cells include an AR1440 robot, which can service both workstations, and host a 12-kg payload capacity to support a wide variety of torches and sensors. The robot’s speed enables unrivaled productivity, and the slim arm design allows easy access to parts in tight spots and avoids potential interference with fixtures.
Each work cell features a total safety environment that is compliant with ANSI/RIA R15.06-2012 (and other international standards). The YRC1000 robot controller includes an FSU that uses “stand still” monitoring of the positioner axis while the operator is interrupting the light curtain field.
The compact work cell design has a 4,613 mm-x-2,231 mm footprint and fits in a 110” trailer. The robot, positioner and safety fence all ship on a common platform, reducing installation and setup time. The controller and power source are shipped attached to the cell base and can be separated for maintenance. Additional optional features are available.
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