New Induction Heat Treating Scanner
UltraFlex’s SmartScan can perform a variety of heat-treating processes and can accommodate a range of part sizes and weights.
Posted: February 21, 2023
The SmartScan™ system is the latest addition to the lineup from UltraFlex Power Technologies. SmartScan is a flexible and versatile induction heat treating scanner that can be configured to perform a variety of heat-treating processes such as hardening, quenching, tempering, and normalizing. It can be configured to operate as a single or dual spindle unit and can accommodate a wide range of part sizes and weights.
Paired with the SmartPower™ Induction heating power supply, the SmartScan can be configured to deliver from 50-to-200 kW and from 6-to-200 kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a wide range of parts sizes.
Features include:
- Modular vertical scanning system with dual or single spindle
- Precise control of scanning and rotation speed for repeatable results
- Capable of accommodating a wide range of part sizes
- Manual and automated program settings with multiple pre-programmed recipes
- User-friendly touch panel interface loaded with process monitoring and diagnostics features
- Equipped with quick connect coil system for easy replacement of induction coils
- Easy load/unload and part centering system for manual or automated part loading
- Integrated water-to-water cooling unit and quenching system with filtration
- Remote diagnostic module, industry 4.0 ready (optional)
Benefits include:
- Increased productivity and precise process control guaranteeing excellent results
- Energy-efficient power supply unit (>95%), saves on energy cost
- A flexible system that can accommodate a wide range of part sizes
- Modular unit, easy to service and maintain. Can operate with almost zero downtime
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