Supplier Directory Subscribe
Advertisement
Advertisement
Advertisement
Advertisement
Home / Wheel Manufacturer Uses Data to Maximize Preventive Maintenance

Wheel Manufacturer Uses Data to Maximize Preventive Maintenance

A global automotive wheels manufacturer worked with two industrial Internet of Things (IIoT) companies — IoTco LLC and Predictronics Corp. – to design and deploy a data-monitoring application that pinpoints potential future failures.

Posted: April 6, 2020

Predictronics Corp.’s PDX platform enables companies to conduct proactive rather than reactive maintenance. A machine component’s historical and most-recent operational data is used to project a failure timeline. Technicians at companies can avert lengthy downtime by ensuring they have a replacement part when it’s needed.
At a steel wheel manufacturing facility in Ohio, the predictive monitoring system was implemented for uptime-critical assets including roll-forming lines and flow-forming spinner machines. By moving from a reactive to a proactive maintenance environment, the manufacturer is optimizing maintenance and spare part requirements.
Advertisement
Advertisement

A global automotive wheels manufacturer has provided steel products to every major OEM in the world for more than a century. Award-winning “Predictive Solution Templates” developed for two types of machines at a plant in Ohio are being deployed to other machines at the company’s manufacturing facilities worldwide.

Roll formers bend sheet metal into the cross-sectional profile for a particular wheel and flow-forming spinner machines create a circular disc from a blank to be welded to one side of the wheel. These two machines were identified as the most critical production assets impacting overall equipment effectiveness (OEE) and uptime.

The manufacturer called on two Cincinnati-based industrial Internet of Things (IIoT) companies – IoTco LLC and Predictronics Corp. – to improve uptime by optimizing preventive maintenance schedules and predicting spare part requirements before failures.

IoTco provides connectivity to any device and cross-IT-system collaboration. Predictronics’ PDX platform is an end-to-end predictive analytics solution that monitors critical assets by collecting and crunching data. Together, they developed and deployed a system to generate a “data lake” of parameters collected from PLCs and appropriate sensor measurements.

PDX was used to construct AI-based health models to be displayed on the user interface. It also triggers alerts and reports to warn employees when a machine’s health is degrading and provide a prediction window pinpointing future failures.

The solution helped determine the tooling component that was causing unexpected machine downtime and saved time, money, and resources by providing the evidence the manufacturer’s technicians needed to create a proactive preventative maintenance schedule.

By transforming data into actionable insights to gain a competitive advantage, the partnership won the National Association of Manufacturers’ 2019 Manufacturing Leadership Award for Artificial Intelligence and Analytics. Artificial intelligence (AI) gives technicians the information they need to keep a failure from happening.

www.iotco.com

www.predictronics.com

Subscribe to learn the latest in manufacturing.

Calendar & Events
Southeast Design – 2-Part Show
September 11 - 12, 2013
Greenville, SC
Mid-Atlantic Design – 2-Part Show
September 25 - 26, 2013
Phoenixville, PA
CMTS of Canada
September 30 - October 3, 2013
Mississauga, Canada
DISCOVER 2013
October 8 - 16, 2013
Florence, KY
Wisconsin Manufacturing and Technology Show
October 8 - 10, 2013
Wisconsin State Fair Park Exposition Center Halls B&C
WESTEC 2013
October 15 - 17, 2013
Los Angeles, CA
SOUTH-TEC
October 29 - 31, 2013
Greenville, SC
New England Design-2-Part Show
October 30 - 31, 2013
Marlborough, MA
DMG / Mori Seiki Manufacturing Days
November 12 - 15, 2013
Mori Seiki Manufacturing – Davis, CA
FABTECH
November 18 - 21, 2013
McCormick Place – Chicago, IL
Midwest Design-2-Part Show
November 20 - 21, 2013
Northern Kentucky Convention Center – Covington, KY
PCD Tool Manufacturing
November 20, 2013
United Grinding North America – Fredricksburg, VA
Advertisement
Advertisement
Advertisement
Advertisement
Advertisement