Higher Speeds, Longer Tool Life for Interrupted Hard-Part Turning

For interrupted hard-part turning operations, CB7125 and CB7135 grades from Sandvik Coromant US (Fair Lawn, NJ) enable the performance of medium-to-heavy interrupted cuts and removal of the hardened layer (depth of cut up to 2 mm) in case- and induction-hardened steel components, typically for the automotive industry. For these applications, CB7125 and CB7135 offer longer and more consistent tool life, good levels of surface finish and consistent dimensional tolerances. “For everyone working with transmission and other hard-turned components, there is a reason to choose these CBN grades,” explains Torbjörn Ågren, the product manager of general turning at Sandvik Coromant. “Not least because adding value in speed capabilities and providing a more secure edge line and consistent tool life means lower cost per component. This is particularly the case when aiming for a one-cut strategy, namely a single cut with larger chip thickness at high speed.”

CB7125 and CB7135 are optimized for turning steel materials with a hardness of 58 HRC to 62 HRC. Designed for medium intermittent cutting, CB7125 features a new PVD coating that provides improved wear and fracture resistance for extended tool life. This grade, which contains medium CBN content, is ideal for turning shaft splines and shafts with chamfered oil holes or pockets. Further applications include gear facing, the hard-to-soft turning of crown wheels, and the removal of hardened layers. The CB7135 grade is pitched at the efficient longitudinal turning of gears and shafts with unchamfered keyways or pockets, as well as CV joint components such as the inner/outer race and cage. Featuring a high CBN content, the grade offers high fracture resistance and predictable machining results. Available for T-Max® P, CoroTurn® 107 and CoroTurn TR tooling systems, these grades come in both positive and negative basic shapes, with various edge preparations.

Cutting data recommendations for CB7125 include a cutting speed of 100 m/min to 200 m/min (328 fpm to 656 fpm) and feed rate of 0.05 mm/rev to 0.45 mm/rev (0.002 in/rev to 0.018 in/rev), while for CB7135 a cutting speed of 80 m/min to 160 m/min (262 fpm to 525 fpm) and feed rate of 0.05 mm/rev to 0.4 mm/rev (0.002 in/rev to 0.016 in/rev) should be achievable, depending on the specific application.

Sandvik Coromant US, 1702 Nevins Road, Fair Lawn, NJ 07410-0428, 201-794-5000, Fax: 1-201-794-5157, www.sandvik.coromant.com.