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Increased Efficiency in Vertical Machining

The high performance FEELER HV-1100V vertical machining center from Methods Machine Tools uses a rigid design and many innovative features to increase metal removal rates by over 30 percent, achieve exceptional accuracy and machining efficiency, improve workpiece finish, all with less waste.

Posted: May 30, 2017

For exceptional accuracy and machining efficiency, better workpiece finish and less waste, the high performance FEELER HV-1100V vertical machining center from Methods Machine Tools uses a rigid design and many innovative features that also increase metal removal rates by over 30 percent.

Methods Machine Tools, Inc. (Sudbury, MA) offers the high-performance FEELER HV-1100V vertical machining center with a rigid design and many innovative features to provide exceptional accuracy and machining efficiency. It features a dedicated trunnion, 4+1 axis configuration and a 13.8 in (350 mm) rotary table. The trunnion is solidly built by Autocam with roller cam technology, and offers a 16 in (406 mm) by 14 in (356 mm) work envelope. The tilting A-axis has a full ±120 deg of motion. The reinforced cross-ribbed column structure and no counterbalance weight design dramatically improves torsional torque resistance and reduces low frequency resonance for optimal stability. This innovative design greatly reduces peck-drilling vibration and prevents oscillation normally caused by a counterbalance weight.

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The new machine design dramatically improves movement stability on the Z-axis and delivers 30 percent increased rigidity for more accuracy, better workpiece finish and less waste. The HV-1100V offers X-axis travel of 33.5 in (850 mm), Y-axis travel of 19.3 in (490 mm) and Z-axis travel of 20.7 in (5,250 mm). Rigorous speed vibration control is ensured by utilizing a high rigidity spindle that increases metal removal rates by over 30 percent and improves machining accuracy and tool life. A maximum spindle speed of 12,000 rpm on a 30 hp direct drive, 40-taper spindle is standard. The machine also features a 30-tool swing arm automatic tool changer magazine with a tool-to-tool time of one second @ 60Hz. A fast chip removal system with chip conveyor, automatic lubrication system, dust-proof electrical cabinet and Methods’ safety package are all standard. A reliable, easy-to-use FANUC 0iMFControl with 4th-axis prep and a 10.4 in color LCD are also standard, with a swiveling control panel for ergonomics and convenience.

Methods Machine Tools, Inc., 65 Union Avenue, Sudbury, MA 01776, 978-443-5388, Fax: 978-440-9405, www.methodsmachine.com.