Heavy-Duty, High-Definition Plasma Cutting Systems

The Kodiak heavy-duty multiprocess cutting system from Cutting Systems, Inc. (Brook Park, OH) is designed specifically for the harsh environment and high output required by steel service centers and large job shops. This multipurpose system is intended for high-definition plasma, conventional plasma, or oxy-fuel cutting of plates up to 24 inches thick and is equipped with a floor-mounted rail system that is adjustable to fit directly over the top of a new or existing water or down draft table. A machined tongue and groove “T” rail with a precision rack is bolted right to the rail on this dual side drive machine for precision and repeatability.

The Kodiak comes standard in effective cutting widths from 6 ft up to 24 ft wide. Effective cutting lengths in excess of 200 ft are available. Standard features of this system include:

• All steel fabricated construction
• Heat shields for heavy plate cutting
• 10 in x 9 in steel tube bridge constructing
• Cross travel system guided by dual linear ways and bearings for accuracy of ±10 microns on cross axis
• Precision planetary gearboxes with less than < 5 arc minutes of backlash
• Precision rack and pinion, digitally synchronized dual side drive
• High quality igus power track on all axis
• CSI high volume gas control system for automatic hi/low preheat
• Multi-station oxy-fuel manifold and solenoid package
• Automatic plasma torch height control and collision sensor

Options that can be added to this system include:

• Drilling station
• Automatic gas console
• Water or down draft tables
• Networking with fiber optic, Ethernet, or wireless
• Automatic torch ignitors
• Auto torch spacing bandStraight bevel cutting
• Plasma or pneumatic punch marker
• CSI operator console
• Nesting and remnant digitizing at the control
• RS-232 communication and model
• Desktop software solutions
• Advanced rail scrubbers
• Auto bearing lubrication

The company also offers the Raptor plasma-only cutting machine that has an extremely rigid and robust gantry design to deliver maximum performance and productivity required for profile shape cutting requirements. This is an ideal machine for the fabricator or job shop that cuts longer plates or wishes to load multiple plates on the table. The Raptor will consistently turn out highly accurate parts with excellent hole and edge quality with the latest HyPerformance and precision plasma systems available today.

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Select a High Definition or Conventional Plasma system to cut material from gauge up to 3.2 in on mild steel and up to 6.25 in on stainless or aluminum. Multiple Plasma Systems can also be added to increase output. The Raptor is configured with the latest technology in PC-based CNC controls and drive systems. It comes standard with 1,000 watt AC drive system and is equipped with a floor-mounted rail system that is adjustable to fit right over the top of a new or existing water or downdraft table. A machined tongue and groove “T” rail with a precision rack is bolted right to the rail.

The Raptor comes standard in 6 ft to 24 ft effective cutting widths. Effective cutting lengths are available up to 200 ft. Other standard features include:

• Precision and durability wrapped up in one package
• Heavy duty steel bridge construction
• Cross travel system is guided by dual linear ways and bearings for accuracy of ±10 microns on cross axis
• Precision planetary gearboxes with less than 5 arc minutes of backlash
• Precision rack and pinion, digitally synchronized dual side drive for excellent repeatability
• High quality power track in all axes
• Automatic plasma torch height control with collision sensor and laser plate alignment tool

Options for this system include:

• Drilling station
• Advanced rail scrubbers in four locations
• Water or down draft tables
• Networking with fiber optic, Ethernet, or wireless
• Plasma or pneumatic punch marker
• Desktop software solutions
• Nesting and remnant digitizing at the control
• Automatic torch spacing

There is also the Sabercut, which was engineered for flexibility to handle the most demanding customer applications and cutting requirements. Utilizing the latest technology, the Sabercut provides the accuracy, durability and versatility that heavy fabricators, equipment manufacturers and steel service centers want in a thermal cutting machine. The Sabercut is configured with the latest technology in PC-based controls and drive systems. Select from the Hypertherm Edge Pro CNC control or any Burny CNC controls to operate from one to twelve cutting stations on the Sabercut. This machine is equipped with a floor mounted rail system that is adjustable to fit right over the top of an existing water table. A machined tongue and groove “T” rail with a precision rack is bolted right to the rail.

The Sabercut comes standard in cutting widths up to 24 ft. Effective cutting lengths up to 200 ft are available. Other standard features include:

• Precise cut results
• Robust steel tube bridge construction
• Dual linear ways and bearings for accuracy of ±10 microns on cross axis
• Precision planetary gearboxes with less than < 5 arc minutes of backlash
• Precision rack and pinion, digitally synchronized dual side drive for the greatest repeatability
• High quality igus power track in all axis
• CSI high volume gas control system for automatic hi/low preheat
• Multi-station oxy-fuel manifold and solenoid package
• Oxy-fuel lifters with ball screw design guided by linear way and linear bearing for strength and precision

Options for this system include:

• Drilling station
• Bevel cutting
• Water or down draft tables
• Networking with fiber optic, Ethernet, or wireless
• Automatic torch ignitors
• Automatic toch spacing band
• CSI operator console
• Nesting and remnant digitizing software at the control
• Auto bearing lubrication and advanced rail scrubbers
• Multiple desktop software solutions

Cutting Systems, Inc., 15593 Brookpark Road, Brook Park, OH 44142, 216-928-0500, Fax: 216-928-0502, www.cuttingsystems.com.