Quality Expo 2013

PROBE SYSTEM ELIMINATES WORKPIECE CHANGEOVER TO SECOND MEASUREMENT DEVICE
A leading manufacturer of surface roughness analysis instruments, Mitutoyo America Corporation (Aurora, IL) offers a wide range of products from hand-held portable units to advanced CNC models and is now pleased to introduce the new SURFTEST PROBE and SURFPAK-SP software, allowing surface roughness analysis on a Mitutoyo CNC CMM and eliminating the need for workpiece changeover to a second measurement device.

An auto-joint probe system allows probe changing automatically between touch trigger and/or scanning probes with the Mitutoyo SURFTEST PROBE, combining dimensional evaluation and surface finish analysis in a single operation. A PH10M or 10MQ articulating probe head allows access to features requiring rotation for surface roughness measurement.

The SURFTEST PROBE utilizes two well developed software packages integrated to provide a comprehensive solution. The modular design of Mitutoyo MCOSMOS coordinate measurement software, allows seamless integration of SURFPAK-SP software to perform surface roughness analysis while the Geopak module of MCOSMOS controls the SURFTEST PROBE movement and calibration functions.

Available detectors include: standard-type, deep groove, small hole, extra small hole and gear tooth surface. The CMM SURFTEST PROBE has multiple measurement ranges, and speeds. www.mitutoyo.com

MANUAL VIDEOS FOR QUICK MEASUREMENTS ON SHORT RUNS
Starrett Kinemetric Engineering, Inc., a subsidiary of L.S. Starrett Co. (Athol, MA), announces its new MVR Series of manual video metrology systems. Available with telecentric or zoom optics, these systems are intended for quick individual measurements and short measurement runs with the convenience and accuracy of non-contact video edge detection (VED). Two sizes are offered: model MVR200 with 8 in x 4 in x 8 in of XYZ travel and model MVR300 with 12 in x 8 in x 8 in travel.

MVR configurations are available with dedicated or interchangeable optics. These can be any of the 6 available telecentric lenses or the 6.5:1 zoom optics, which offer continuously adjustable magnifica¬tion from 0.7X to 4.5X and utilize stage motion or field-of-view (FOV) for precise measurements.

The interchangeable MVR configuration offers a quick-change bayonet lens socket that accepts any of 6 telecentric lenses or 6.5:1 zoom optics. Available with fixed magnifications of 0.30X, 0.50X, 0.80X, 1.0X, 2.0X or 4.0X, the telecentric lenses offer optical distortion down to 0.001 percent for accurate FOV measurements.

These can encompass an entire small part up to 2.00 in x 1.50 in or a feature of a larger part. FOV measurements can be seamlessly integrated with stage motion for parts up to 8 in (MVR200) or 12 in (MVR300) long.

The MVR Series is coupled with a 21.5 in all-in-one touch screen PC that runs MetLogix M3 software under Windows® 7 Professional. This software supports 3-axis measurements and 2D geometrical constructs (such as points, lines, angles, rectangles and slots).

The screen displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using pan and zoom, and measurements can be taken by simply tapping a feature on the screen.

With the M3 DXF/FOV option pack, DXF CAD files can be imported over a network, and DXF drawings can be overlaid on the live video image. Error whiskers can be displayed for portions of the video image that do not fall within tolerance limits, and any deviations can be automatically documented in reports.

MVR hardware features include a granite base for stability and precision as well as recirculating ball linear guides for smooth stage motion. The level of the stage glass can be adjusted mechanically, as well as in the system software. Computer-controlled multi-channel LED illumination ensures long life.

All electronics other than those in the PC are housed in the Z-column, avoiding external components and ensuring a clean system with a minimal footprint. Two serial data cables provide the only electrical connection between the PC and metrology unit.

“Our MVR Series represents the next step in the evolution of manual vision metrology systems with state-of-the-art hardware and software for unmatched accuracy and ease of use,” stated Mark Arenal, the general manager of Starrett Kinemetric Engineering. www.starrett.com

SERVO PRESS CONTROLS ASSEMBLY PROCESS
The Electro-Mechanical Assembly Press (EMAP) system from Promess Inc. (Brighton, MI) combines a Fully Electric servo controlled ball screw press with a powerful motion controller to provide you with a clean running, energy efficient and low maintenance solution for your pressing needs. The system’s high reliability and flexibility make it perfect for a wide range of assembly and test applications.

The built in force and position monitoring of the Promess EMAP system ensures you never ship a bad part. Promess offers 27 press sizes with capacities ranging from a few Newton’s to 500KN. www.promessinc.com

PORTABLE 3D LASER TRACKER TAKES EASY USE TO NEW LEVEL
Hexagon Metrology, Inc. (North Kingstown, RI) recently announced the release of the Leica Absolute Tracker AT402, the next-generation laser tracker based on the groundbreaking Leica AT401 product line. The ultra-portable 3D Absolute Tracker can be utilized for fully guided 3D measurement processes, as well as traditional inspection tasks.

The new laser tracking system is optimized for ease of use, so operators can focus on the measurement task instead of complicated settings, such as the number of samples or measurement frequency. The Leica AT402 is ideal for large volume, precision measurement applications performed by industries such aerospace, power generation, heavy equipment and other manufacturers that produce large components and assemblies.

The Leica AT402 introduces a simplified user interface with four pre-defined measurement profiles that adjust the instrument settings to any measurement condition with the click of a button. In addition to its standard mode streamlined for daily operation, users can easily change settings for outdoor measurement jobs and for applications requiring exceptional speed or accuracy.

The laser tracker’s all-in-one design integrates other usability features, such as IR remote control, environmental monitoring, level to gravity, in addition to powerful standard features such as Leica PowerLock technology, a certified-IP54 rating and built-in WiFi connection for wireless operation.

“The Leica AT402 leverages the groundbreaking innovations of the original laser tracker and introduces significant enhancements for intuitive use,” states Eric Hollenbeck, a product manager for trackers at Hexagon Metrology. “These refinements help the operator to streamline their measurement work on the factory floor, in the field, or at a remote location, drastically reducing setup time and system monitoring. The lightweight, wireless system has the largest measurement volume in the marketplace, with a maximum measurement volume of 320 m. This metrology solution is in a class all by itself when it comes to ease-of-use, portability, high precision and the largest-ever work envelope.”

The compact measurement system and its case weigh less than 33 lb and can be used anywhere, inside or outside, due to its IP54 rating for ingress protection against dust and fluids often found in industrial environments. With a full 8 hours of battery life, the tracker’s hot swap batteries enable the operator to install fresh batteries without powering down the system, keeping user productivity high.

The Leica AT402 comes standard with the exclusive Leica PowerLock technology, which automatically finds and locks onto any moving reflector within a field of view of one square meter at a five meter distance. This important feature was a giant leap for the handling of laser trackers.

With endless telescope rotation, the AT402 can measure a full 360 deg horizon and a 290 deg vertical dome, resulting in more than twice the measuring volume of conventional trackers, including the ability to measure straight up, which no other tracker can do. www.hexagonmetrology.us

AGD DESIGN SETTING STANDARDS
Meyer Gage Co., Inc. (South Windsor, CT) can quickly manufacture setting standards for your measurement instruments. Master Setting discs are available in three styles, complete with insulator grips and certificate of accuracy. Long form A2LA calibration certificates are also offered.

Lapped to size and polished to meet ANSI Specifications B47.1-1998./ B89.1.5. Non-gaging areas are black oxide with laser engraving of size and class. [email protected], www.meyergage.com

COMPACT GAGE COMPUTER AND USB PENCIL PROBE FOR SHOP FLOOR INSPECTION
Marposs Corporation (Auburn Hills, MI) will present its new Nemo™ ultra-compact gage computer together with a new Redcrown™ 2 USB Probe at the show. The new Nemo ultra-compact gage computer, which is designed for use on the shop floor, has intuitive features that enable quick and simple programming of measurement applications.

It can collect data from traditional measurement devices including wireless devices, and store them locally or send them in real time on a corporate network LAN.

The unit’s 5.7 in thin-film transistor (TFT) color display makes it easy for an operator to visualize measurement results. The integrated touch screen allows programming and data acquisition without the use of peripheral devices.

The compact (6.25 in2/16cm2) overall size of the Nemo unit is made possible by the latest electronic embedded architecture. An integrated micro Secure Digital memory card makes data storage capabilities very powerful to serve internal, external and digital data collection requirements.

A powerful RISC processor, combined with innovative software developed by Marposs, provides excellent performance and reliability together with exceptional user friendliness for ease of use.

The new Red Crown2 linearized USB pencil probe, incorporating the popular USB-style connector, guarantees immediate and direct connection to proprietary software platforms, enabling “plug-and-play” operation. Customers using Windows XP or Windows 7 O.S. will be able to use USBcom application, a simple Marposs software interface with the feel and functionality of a standard Digital Dial Indicator. With PLC and the general host usb, the new line of sensors with the USB interface, can be managed as standard COM, by simple protocol commands.

Red Crown 2 USB is the result of a challenge in the electronic integration with a compact design that is able to manage conditioning interface, linearization function and sampling acquisition all inside the USB connector size. [email protected], www.marposs.com

MATERIAL MEASUREMENT EQUIPMENT WITH TESTING SOFTWARE
L.S. Starrett Co. (Athol, MA) announces its new MMD Series Dual-Column Material Testing System and MMS Series Single-Column Material System used for more advanced material testing to meet the technical demands of engineers and research scientists. Our robust product features clearly differentiate us from our competitors.

With a granite base and overall rugged design, the MMD Series Dual-Column Test Frame is ideal for testing larger material samples such as metals, composites, building products, automotive and aerospace materials where flexibility is required for low and high capacity testing.

The MMD Series model is also suitable for tensile, compression, flexural, cyclic and shear testing including constant load hold testing. The dual-column test frames are available in 10kN, 30kN and 50kN capacities.

In situations with limited work spaces, the compact design of the Starrett MMS Series Single Column Material Testing System may be better suited for tensile, compression, cyclic, flexural, peel and shear testing. The MMS Series Material Testing System features an adjustable base plate to ensure proper load string alignment and magnetic travel limits that prevent accidental overloading conditions.

The load cell sensors are self-recognizing and comply with IEEE 1451.4 (TEDS). The single-column test frames are available in 500N, 1kN, 2.5kN and 5kN capacities.

With the Starrett L3 software, you can create, test, analyze and report your results efficiently and effectively. The options are endless. You can find points, determine modulus and offsets, define peaks and valleys, calculate averages, and minimum and maximum values with simple-to-use graphic analysis tools. With L3, you can request results prior to your test, or obtain results after your test is performed using graphic analysis tools.

Users have the capability of viewing test curves in full-screen views and combination graph views in real-time. Results for stress, strain, load, distance and time tests are graphically displayed as they occur. In addition to graphical views, the L3 software includes export functionality that allows users to easily and simply export data to third-party applications for SPC and reporting.

Managing your data and your results is easy with basic report formats, and .csv data files, and export functionality to Microsoft® Excel®, Word®, Access®. If you prefer, you can directly interface with your SPC software for comprehensive reporting. Managing your data and results is easy with simple archival and saving procedures.

The MMS and MMD Material Testing Systems are also compatible with a wide selection of extensometers that are ideal for applications where the sample’s mechanical properties make machine encoder measurement insufficient. These clip-on extensometers measure sample elongation and monitor strain over a precisely defined gauge length.

The MMS and MMD Series Testing Systems are compatible with miniature and long-travel axial extensometers, transverse extensometers and bi-axial extensometers. Extensometers provide precision strain measurement for accurate, precise and repeatable results.

Complementing the MMS and MMD Series are four types of load cell sensors, each with a measurement accuracy of better than 0.05 percent full scale and supplied with a calibration certificate traceable to NIST. Starrett offers sensors that are environmentally sealed; a “premium” style with a safe overload of 1000 percent of the rated capacity; and an “economy” style ideal for most general purpose applications. Sensors can also be calibrated on-site by authorized Starrett service professionals in accordance to ASTM E4 and ISO 7500-1 procedures.

Starrett also supplies a full range of testing fixtures including platens, vise-action and wedge-action test fixtures, roller and scissor-style test fixtures, and pneumatically-actuated models for hands-free operation. Starrett MMD and MMS Material Testing Systems are the better solution to improving your testing and analysis capabilities, providing consistent, accurate results for years to come. www.starrett.com

MODULAR COLUMN MONITORS UP TO FOUR AIR GAGES
The Stotz pneumatic electronic column MSM from Advanced Machine and Engineering Company (AME; Rockford, IL) is designed as a compact and low-cost solution for manual measurements. All settings, including program selection are made by means of the color touchscreen.

The MSM has a variety of interfaces available (RS232, USB, Profibus, Ethernet) for further processing of measuring values for data storage (storing the measured values in .txt or Stotz standard .dfq format). The device is modular in the fact that it is expandable to up to four pneumatic measuring channels (Types K, M1, P, X) of the same or even different types. In addition to these pneumatic channels, two optional inductive inputs can be utilized simultaneously.

Other features include pneumatic and inductive LVDT; compact design; color touchscreen display; very easy to use; maximum measurement stability and minimal air consumption by monitoring the air supply; Stotz standard measuring software SPC M; simple statistical analysis; and data exchange between MSM devices and parent networks via software for centralized quality management. [email protected], www.ame.com

ONE-SHOT 3D MEASURING MACROSCOPE
Keyence Corporation of America (Itasca, IL) has combined the advanced optical design of their digital microscopes with the high-speed, high-accuracy measurement and 3D technology of their displacement gauges, to develop a macroscope that completes instant 3D measurements. The new VR-3000 Series, One-Shot 3D Measuring Macroscope enables users to instantly perform accurate and repeatable non-contact profiles and measurements over a wide area.

The VR-3000 Series incorporates the world’s first one-shot 3D algorithm, enabling 3D surface measurements such as height, angles, and radii to be taken simultaneously. Irregularities like waviness, curvature, and warpage can also be easily measured.

All of the measurements in XYZ are traceable to international standards, while an included calibration gauge allows anyone to calibrate the equipment on-site. Three double-telecentric lenses minimize distortion and ensure accurate measurements throughout the field-of-view. Unlike most measurement systems, which require a large amount of space, the VR-3000 has only a fraction of the footprint.

Designed to eliminate measurement variations between users, the VR-3000 incorporates a one-click measure feature – simply place an object on the stage and click a button, The system will automatically scan and collect 3D data without the need to set or adjust individual parameters.

Measurement assistance functions make it possible to achieve accurate and repeatable results between users or when measuring multiple targets. Templates can also be created to automate the measurement process.

Equipped with a variety of 3D measurement tools, the VR-3000 is able to calculate profiles, roughness, waviness, height changes, angles, volumes, and much more. Once this data has been collected, users can quickly create reports with the built-in software and also export files directly to a CAD program.

Not only can the VR-3000 Series be used as a measuring system, but it also functions as an easy-to-use microscope, making it suitable for everyday inspection work as well. The system is equipped with a magnification range from 12x to 160x and includes a high-resolution digital camera for capturing images up to 9 megapixels.

Utilizing some of the advanced functions of the VHX-2000 Digital Microscope series, the VR-3000 is able to capture fully-focused images using an extended-focus algorithm, enhance contrast and texture with High Dynamic Range, and perform 2D measurements. [email protected], www1.keyence.com/PRVR3

CONTROL THE DRILL AND TAP PROCESS
Suhner Industrial Products Corporation (Rome, GA), the leader in drilling and tapping equipment, offers a line of custom built Multiple Spindle Heads. The Suhner MHF Polydrill Line can drill up to a 16 mm or tap up to M14 tap size. Send in your drawing and let us provide you with a solution. www.suhner.com

SOFTWARE ENHANCES CAD BY SOLVING GEOMETRIC CONSTRAINTS
D-Cubed™ software from Siemens PLM Software (Plano, TX) is component software for CAD, CAM, CAE and PLM applications. The D-Cubed components are six software libraries that can be licensed by software developers for integration into their products.

The capabilities they provide include geometric constraint solving, parametric sketching, part and assembly design, motion simulation, collision detection, clearance measurement and hidden line visualization.

Applications into which these components are integrated include mechanical CAD, CAM, CAE, mold, sheet metal, mechanism, garment, architectural, civil, structural, plant and ship design, GIS, CMM, reverse engineering and configurators.

For example, Vero UK Ltd. (Gloucestershire, England), recently licensed D-Cubed 3D Dimensional Constraint Manager (3D DCM) software for integration into its VISI product line to provide users with a geometric constraint solving capability.

“Vero Software is a long-standing adopter of Siemens’ PLM components, including D-Cubed and Parasolid,” said Richard Smith, the chief executive officer of Vero Software. “We recognize the value in licensing proven components that are under constant development and optimization by a trusted supplier. Integrating PLM components frees up our own resources to focus on what we do best. The result is a product suite which delivers exceptional quality and functionality to help customers increase productivity and reduce costs.”

Vero Software integrated the 3D DCM into VISI Modeling as part of its recent VISI v20 release. D-Cubed component software will enable VISI Modeling users to apply mating constraints (Concentric, Parallel, Coincident, Distance, etc.) to geometric bodies and simulate the real movement of the mould or progressive die tool kinematics.

This, in turn, enables them to check for collisions and validate a design proposal – particularly important for side-action slides and complex lifter mechanisms.

“Following their acquisition of Planit Holdings last year, Vero Software has become one of the most extensive adopters of Siemens’ PLM components,” said Paul Sicking, senior vice president, the chief technology officer of Siemens PLM Software. “CAM companies support end-user CAD requirements by integrating with CAD systems from major vendors, and by developing in-house CAD capability that is tightly integrated with their core CAM functionality. Vero Software is the latest example of how D-Cubed components are used by a growing number of CAM vendors to enhance their in-house CAD capabilities.”

PLM Components include Parasolid® software, and the D-Cubed family of software products, which constitute widely used technologies providing 3D part and assembly modeling, editing and interoperability, 2D/3D parametric sketching, motion simulation, collision detection, clearance measurement and visualization functionality. www.siemens.com/plm/open