The End of the Line is Only the Beginning
Stretch wrapping overcomes the “fear factor” of process change by creating efficiencies in material handling and beyond.
Posted: July 4, 2013
But higher volumes, requiring 30+ loads to be wrapped every hour, are better served by using more advanced wrappers, such as an Octopus rotary ring stretch wrapping machine.
Available in many sizes and speeds, this type of rotary ring stretch wrapper exceeds most volume and speed requirements, while its pre-stretch design can save manufacturers up to 25 percent in film usage over other wrapping machines.
IMPROVING SAFETY
While stretch wrapping equipment can significantly reduce time and labor associated with load containment, it also benefits employees’ health.
With hand wrapping, employees are continuously lifting 30-50 lb rolls of film every day, bending in awkward positions which can lead to back strain or pulled muscles. In contrast, stretch wrapping equipment significantly reduces employee injury. Workers are at less risk as the equipment does most of the hard labor associated with wrapping.
In addition, stretch wrap equipment can apply the right film tension and pressure to a load to keep it secure and without product damage. The film also reduces the chance for products to shift or slide throughout handling and transportation.
Using straps or metal bands to secure loads also comes with its own risks. Not only is the process very tedious, bands can destroy the pallets and the loads. Too much tension on the strap and the bands can pop back when cut and injure employees.
In both cases, the possibilities of loads shifting or sliding during transportation are also increased. With hand wrapping, a common problem is applying too much or too little film, resulting in unnecessary waste or causing load failures and transit damage.
Strapping or banding is also challenging as the loads are only accurately secured at the point of contact. Again, too much tension on the bands can damage the product or pallet.
GO AHEAD: WRAP IT UP
Stretch wrap machines come in many forms. Before selecting the right machinery, it is important to consider output, load type, labor and the packaging cost.
If you are currently using straps or hand wrapping, taking a look at stretch wrap equipment can save you time and money. Speak to your supplier about your primary goals and options.
If you are not sure how to improve your operations, research suppliers that offer free packaging line audits/consultations that can help shops understand the options available and tailor solutions to meet their needs. So go ahead, wrap it up!